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A highly active Cu-based Deacon catalyst with an enhanced lifetime was developed by combining two corrosion-resistant high-throughput reactor setups in this combinatorial study. Catalyst activities were studied in a sequential 10-fold reactor equipped with online MS. For accelerated catalyst ageing studies, a parallel 10-fold reactor was used. The starting point was a CuTi mixed-metal oxide found in former discovery investigations. As development criteria, catalyst stability and HCl conversion were selected. The amount of Cu in the CuTi catalysts were analyzed before and after the ageing process by X-ray fluorescence spectroscopy. Dopant elements were selected that are reported to form oxides with a high corrosion resistance against gaseous HCl. Our study revealed that doping with 1 mol % Nb reduced the Cu leaching during the reaction. Furthermore, the activation energy was decreased by Nb, which enhanced the chlorine production. [ABSTRACT FROM AUTHOR]

In heterogeneous catalysis, rates with Arrhenius-like temperature dependence are ubiquitous. Compensation phenomena, which arise from the linear correlation between the apparent activation energy and the logarithm of the apparent pre-exponential factor, are also common. Here, we study the origin of compensation and find a similar dependence on the rate-limiting surface coverage term for each Arrhenius parameter. This result is derived from an experimental determination of the surface coverage of oxygen and chlorine species using temporal analysis of products and prompt gamma activation analysis during HCl oxidation to Cl2 on a RuO2 catalyst. It is also substantiated by theory. We find that compensation phenomena appear when the effect on the apparent activation energy caused by changes in surface coverage is balanced out by the entropic configuration contributions of the surface. This result sets a new paradigm in understanding the interplay of compensation effects with the kinetics of heterogeneously catalysed processes. [ABSTRACT FROM AUTHOR]

Abstract: Rationally designed RuO2-based Deacon catalysts can contribute to massive energy saving compared to the current electrolysis process in chemically recycling HCl to produce molecular chlorine. Here, we report on our integrated approach between state-of-the-art experiments and calculations. The aim is to understand industrial Deacon catalyst in its realistic surface state and to derive mechanistic insights into this sustainable reaction. We show that the practically relevant RuO2/SnO2 consists of two major RuO2 morphologies, namely 2–4 nm-sized particles and 1–3-ML-thick epitaxial RuO2 films attached to the SnO2 support particles. A large fraction of the small nanoparticles expose {110} and {101} facets, whereas the film grows with the same orientations, due to the preferential surface orientation of the rutile-type support. Steady-state Deacon kinetics indicate a medium-to-strong positive effect of the partial pressures of reactants and deep inhibition by both water and chlorine products. Temporal Analysis of Products and in situ Prompt Gamma Activation Analysis strongly suggest a Langmuir–Hinshelwood mechanism and that adsorbed Cl poisons the surface. Under relevant operation conditions, the reactivity is proportional to the coverage of a specific atomic oxygen species. On the extensively chlorinated surface that can be described as surface oxy-chloride, oxygen activation is the rate-determining step. DFT-based micro-kinetic modeling reproduced all experimental observations and additionally suggested that the reaction is structure sensitive. Out of the investigated models, the 2ML RuO2 film-covered SnO2 gives rise to significantly higher reactivity than the (101) surface, whereas the 1ML film seems to be inactive. [Copyright &y& Elsevier]