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Nonpolar (100), polar (002), semipolar (101), and nonpolar (110) preferred oriented ZnO films were synthesized by regulated growth using the chemical bath deposition method. The crystallinity, surface morphology, and optical properties of ZnO films with different preferred orientations after annealing in different atmospheres were systematically investigated. The experimental results show an increase in crystallinity and a decrease in surface roughness of the films after annealing; in particular, the optical transmittance of semipolar (101) preferred oriented ZnO films was significantly higher than that of the other samples. XPS and PL spectra confirmed that annealing in argon effectively increased donor defects, whereas annealing in oxygen and ozone reduced donor defects in the films, and that ozone annealing was best suited to enhance acceptor defects in nonpolar (110) preferred oriented ZnO films. Argon annealing is the best for the enhancement of donor defects in polar (002) preferred oriented ZnO films. This work achieves modulation of optical properties and defects of ZnO films by annealing in different atmospheres, which provides new ideas for the application of ZnO materials. [ABSTRACT FROM AUTHOR]

Recently, deep-ultraviolet (DUV) light-emitting devices have attracted attention for various applications. GaN/AlN superlattices have emerged as a promising alternative for achieving high-efficiency DUV emission. To fabricate superlattices with high crystal quality and abrupt interfaces, we have utilized face-to-face-annealed sputter-deposited AlN template substrates characterized by a flat surface and low dislocation density. Furthermore, radio-frequency plasma-assisted molecular beam epitaxy with in situ reflection high-energy electron diffraction monitoring was employed for the growth process. The growth of the superlattices follows a specific sequence. Step 1: AlN growth, Step 2: conversion of Al droplets to AlN, Step 3: GaN growth, and Step 4: evaporation of Ga droplets. This study explored the impact of GaN thickness on the GaN/AlN superlattice. The GaN thickness was linearly controlled by changing the duration of Step 3. This approach allowed for the growth of a flat GaN layer up to 1 monolayer (ML) and achieved superlattices with abrupt interfaces. Single-peak cathodoluminescence (CL) emission at 240–245 nm was observed from the superlattices, with the peak shift toward longer wavelengths as the GaN thickness increased. In contrast, quantum dot-like GaN islands were generated with a thickness of over 1 ML, induced by compressive strain. Superlattices with thicker GaN exhibited broad CL emission with multiple peaks. However, the AlN barrier layer reduced the surface roughness and maintained abrupt interfaces within the superlattices. Therefore, to obtain sharp single-peak UV emission from GaN/AlN superlattices, the growth sequence should be controlled to obtain flat GaN layers without dots. [ABSTRACT FROM AUTHOR]

Achieving high material perfection in aluminum (Al) films and their associated Al/AlOx heterostructures is essential for enhancing the coherence time in superconducting quantum circuits. We grew Al films with thicknesses ranging from 3 to 30 nanometers (nm) epitaxially on sapphire substrates using molecular beam epitaxy (MBE). An integral aspect of our work involved electron-beam (e-beam) evaporation to directly deposit aluminum oxide (Al2O3) films on the freshly grown ultrathin epitaxial Al films in an ultra-high-vacuum (UHV) environment. This in situ oxide deposition is critical for preventing the oxidation of parts of the Al films, avoiding the formation of undesired native oxides, and thereby preserving the nm-thick Al films in their pristine conditions. The thicknesses of our Al films in the study were accurately determined; for example, coherence lengths of 3.0 and 20.2 nm were measured in the nominal 3.0 and 20 nm thick Al films, respectively. These Al films were epitaxially grown on sapphire substrates, showing an orientational relationship, denoted as Al (111) ⟨ 2 1 ¯ 1 ¯ ⟩ ∥ sapphire (0001) [ 2 1 ¯ 1 ¯ 0 ]. The Al/sapphire interface was atomically ordered without any interfacial layers, as confirmed by in situ reflection high-energy electron diffraction (RHEED) and cross-sectional scanning transmission electron microscopy (STEM). All sample surfaces exhibited smoothness with a roughness in the range of 0.1–0.2 nm. The Al films are superconducting with critical temperatures ranging from 1.23 to around 2 K, depending on the film thickness. [ABSTRACT FROM AUTHOR]

In additive manufacturing processes such as laser powder bed fusion, the build orientation and packing of components affect the required support structures, the number of parts in each build, and the surface roughness of the printed parts, among other factors. Maximising the packing density while minimising the build height can increase effective machine utilisation and decrease per-part cost. Yet, the build layout optimisation problem is highly nonlinear and difficult to solve using human intuition, so a systematic algorithm approach is required. Here, we present and demonstrate a voxel-based analysis method with Bayesian optimisation for determining component build orientation in additive manufacturing. We introduce selected case studies incorporating exemplary process attributes of laser powder bed fusion, including the determination of orientation and packing configurations based on support removal and tool-accessibility constraints. [ABSTRACT FROM AUTHOR]

This study investigates the interface between ice and organic solvents using atomic force microscopy (AFM). Atomically flat ice surfaces were prepared and observed by AFM in 1-octanol, 1-hexanol, and 1-butanol. The results show differences in surface roughness influenced by the interaction of ice and alcohols. Young's modulus of ice was analyzed by force curve measurements, providing valuable insights into the properties of ice in liquid environments. The results showed the characteristics of the ice surface in different solvents, suggesting potential applications in understanding surface and interface phenomena associated with ice under realistic conditions. [ABSTRACT FROM AUTHOR]

Purpose: To investigate the influence of finishing, polishing, and glazing on the roughness, flexural strength, and microstructure of lithium disilicate glass-ceramics. Materials and Methods: LD CAD/CAM blocks were cut into 96 discs (1.2 x 12 mm). After crystallization, a layer of glaze was applied to the discs' surfaces. The specimens were randomly divided into eight groupsn = 12) for different surface treatments (glaze [G], diamond abrasion [D], find diamond abrasion [F], and polishing [P]): G(glaze, control), GD, GDG, GDP, GF GFG, GFP, and GDFP. Mean roughness (Ra), mean square height (Rq), and maximum roughness (Rz) were measured. The biaxial flexural strength test was performed in a universal testing machine at 0.5 mm/minute. Microstructural analysis was performed using x-ray diffraction patterns (XRD). Differences on the roughness obtained in distinct groups was analyzed with Kruskal-Wallis and Bonferroni tests (α = .05). The flexural strength tests were compared with one-way ANOVA. Results: Glazed groups (G, GDG, and GFG) presented the lowest surface roughness, lower crystallinity, and higher flexural strength than the other groups. Although polishing and glaze presented similar surface roughness, polishing protocol decreased the flexural strength compared to the control group G. Conclusions: Clinically adjusted LD glass-ceramic restorations should be reglazed whenever possible to improve strength. [ABSTRACT FROM AUTHOR]

Purpose: To propose and evaluate standardized polishing protocols for in vitro experiments using a custommade apparatus under controlled force to create consistent surface roughness on titanium and zirconia discs. Materials and Methods: A total of 160 discs were manufactured with a diameter of 10 mm, 80 titanium (Ti) and 80 zirconium oxide (Zr). Specimens were categorized into two groups: controlled force (CF) and without controlled force (WCF). Specimens in the CF group were polished with a custom apparatus incorporating a tension gauge on the Ti and Zr disc surfaces to achieve consistent roughness. The WCF group was polished without the use of a tension gauge. Each group had four subgroups (n = 10): control/machined with no polishing (C), rough (R), smooth (S), and very smooth (VS). The subgroups were processed using a sequence of diamond-impregnated polishing burs and polishing paste. Results: The CF group showed consistent surface roughness and a gradual decrease in surface roughness. Control in Ti (Ra = 6.5 ± 0.03 µm) and in Zr (Ra = 5.4 ± 0.04 µm); R in Ti (Ra = 3.5 ± 0.06 µm) and in Zr (Ra = 3.2 ± 0.07 µm); S in Ti (Ra = 1.5 ± 0.04 µm) and in Zr (Ra = 1.1 ± 0.06 µm); and VS in Ti (Ra = 0.05 ± 0.002 µm) and in Zr (Ra = 0.02 ± 0.005 µm). There were significant differences for R, S, and SV under CF and WCF in Ti and Zr surfaces. Conclusions: The specimens polished under control force produced significantly more uniform surface roughness than those polished without controlled force and were produced with a higher degree of consistency. [ABSTRACT FROM AUTHOR]

We present diamond-like carbon (DLC) conversion surfaces to detect particles with energy below 2 keV. Conversion surfaces have been widely applied in measurements of low-energy particles by instruments onboard planetary and heliophysics missions. Their effectiveness is characterized by the efficiency in changing the charge state of the incident particles while maintaining a narrow angular distribution for the reflected particles. DLC as a conversion surface coating material has high conversion efficiency. We developed a conversion surface production process that provides ultra-smooth and ultra-thin DLC conversion surfaces. The process includes substrate preparation through precision cleaning, plasma immersion ion deposition of the DLC film, and diagnostics of the film parameters. The latter includes the measurement of the coating thickness, surface roughness, and the conversion efficiency for ion beams with energy below 2 keV. The process we developed provides the DLC conversion surface coating of repeatable parameters with a mean surface roughness of 3.4 ± 0.2 Å and a mean film thickness of 46.7 ± 0.8 nm uniform across the sample area. Ion beam measurements showed a negative ion yield of 1%–2% for hydrogen atoms and 8%–15% for oxygen atoms with an angular scatter distribution of 10°–20° at full width of half maximum. These results agree with those of other conversion surface coatings in the literature. The DLC conversion surfaces presented here are implemented in the conversion surface subsystem of the Interstellar Mapping and Acceleration Probe (IMAP)-Lo instrument of the IMAP mission scheduled for launch in 2025. [ABSTRACT FROM AUTHOR]

Coarse-grained (CG) molecular models greatly reduce the computational cost of simulations allowing for longer and larger simulations, but come with an artificially increased acceleration of the dynamics when compared to the parent atomistic (AA) simulation. This impedes their use for the quantitative study of dynamical properties. During coarse-graining, grouping several atoms into one CG bead not only reduces the number of degrees of freedom but also reduces the roughness on the molecular surfaces, leading to the acceleration of dynamics. The RoughMob approach [M. K. Meinel and F. Müller-Plathe, J. Phys. Chem. B 126(20), 3737–3747 (2022)] quantifies this change in geometry and correlates it to the acceleration by making use of four so-called roughness volumes. This method was developed using simple one-bead CG models of a set of hydrocarbon liquids. Potentials for pure components are derived by the structure-based iterative Boltzmann inversion. In this paper, we find that, for binary mixtures of simple hydrocarbons, it is sufficient to use simple averaging rules to calculate the roughness volumes in mixtures from the roughness volumes of pure components and add a correction term quadratic in the concentration without the need to perform any calculation on AA or CG trajectories of the mixtures themselves. The acceleration factors of binary diffusion coefficients and both self-diffusion coefficients show a large dependence on the overall acceleration of the system and can be predicted a priori without the need for any AA simulations within a percentage error margin, which is comparable to routine measurement accuracies. Only if a qualitatively accurate description of the concentration dependence of the binary diffusion coefficient is desired, very few additional simulations of the pure components and the equimolar mixture are required. [ABSTRACT FROM AUTHOR]

Purpose: To evaluate the effect of different finishing protocols on the wear behavior of lithium disilicate glass-ceramics (LD). Materials and Methods: Specimens were produced from LD prefabricated CAD/CAM blocks and divided into three groups according to the surface treatment (n = 8): control, polishing, and glaze. Ceramic specimens were subjected to wear testing using a dual-axis chewing simulator. A 49-N load was applied in the axial direction combined with a lateral movement (1-mm path) using an LD spherical piston for a total of 106 cycles. Qualitative analysis of the wear surface was performed using an optical microscope. Quantitative analysis of surface roughness and volume loss was performed using a confocal microscope and a 3D-image editing software, respectively. Surface roughness and volume loss data were analyzed using Friedman's nonparametric statistical test for repeated measures and the Student-Newman-Keuls test (a = .050). Results: There were statistical differences for surface roughness and volume loss of LD specimens in the different experimental conditions (P < .001). The control and polishing groups showed similar surface roughness and volume loss values for all testing times. The glaze group had greater wear volume after 103, 104, and 105 cycles. After 106 cycles, surface roughness and volume loss were similar in all groups. For the piston, surface roughness was similar over time and among groups. Conclusions: A distinct wear behavior was found for glazed glass-ceramic specimens compared to control and polished specimens. At the end of the simulation, the surface roughness and volume loss was similar for the groups. [ABSTRACT FROM AUTHOR]

Purpose: To analyze the effect of disinfectants on the roughness and mechanical properties of CAD/CAM polymethylmethacrylate (PMMA) dentures. Materials and Methods: Two groups of denture base resins were tested--heat-polymerized and milled blocks. For each resin, 120 specimens were produced for flexural strength (FS) and flexural modulus (FM) analyses (total: 240 specimens), and 40 were produced for microhardness and surface roughness evaluations (total: 80 specimens). They were categorized into the following groups based on immersion: control (deionized water); H1 (1% sodium hypochlorite); H05 (0.5% sodium hypochlorite); and C2 (2% chlorhexidine) groups. The immersion periods were 0 (T0), 130 (T1), and 260 (T2) cycles. Statistical analyses were performed for flexural properties using threeway ANOVA. Microhardness (KHN) and surface roughness (Ra) were analyzed using repeated-measures ANOVA. A significance level of 5% was set. Results: CAD/CAM PMMA showed higher FS (P = .001) and FM (P < .001) than conventional PMMA. The KHN value was superior to the conventional PMMA (P < .001). The chemical solution affected the surface roughness of both resins (P = .007). The CAD/CAM PMMA block showed increased Ra values when H1 was used. Cycling separately increased the FS of conventional PMMA (T1 vs baseline; P < .05). However, the FM of CAD/CAM PMMA was higher (T1 and T2 vs baseline; P < .05). The time factor increased the microhardness of both resins (T2 vs baseline; P < .05). Conclusions: The CAD/CAM resin showed higher values compared to conventional PMMA in all tests, regardless of the chemical solution used; however, the values obtained for both resins were clinically acceptable. [ABSTRACT FROM AUTHOR]

Copper (Cu) interconnections have been widely used in advanced electronic packaging due to their outstanding thermal and electric properties. Preparing a smooth and uniform Cu seed thin layer is one of the critical processes to obtain high-reliability Cu interconnections. The barrier layer between Cu and silicon (Si) devices is necessary to prevent the inter-diffusion between Cu and Si. However, little work has been done on the surface roughness analysis of the Cu seed layer deposited on the diffusion barrier layer. In this paper, the influences of deposition thickness, incident energy, barrier layer temperature, and surface morphology on the surface roughness of the Cu seed layer deposited on α-titanium (α-Ti) barrier layer were studied in detail by the molecular dynamics (MD). The simulation results indicated that appropriate parameters have a beneficial effect on reducing the surface roughness, and the surface morphology of the Cu seed layer strongly connects with that of the barrier layer. These results provided a foundation for optimizing the quality of the Cu seed layer. [ABSTRACT FROM AUTHOR]

We have measured the absolute doubly differential angular sputtering yield for 20 keV Kr+ impacting a polycrystalline Cu slab at an incidence angle of θi = 45° relative to the surface normal. Sputtered Cu atoms were captured using collectors mounted on a half dome above the sample, and the sputtering distribution was measured as a function of the sputtering polar, θs, and azimuthal, ϕs, angles. Absolute results of the sputtering yield were determined from the mass gain of each collector, the ion dose, and the solid angle subtended, after irradiation to a total fluence of ∼1 × 1018 ions/cm2. Our approach overcomes shortcomings of commonly used methods that only provide relative yields as a function of θs in the incidence plane (defined by the ion velocity and the surface normal). Our experimental results display an azimuthal variation that increases with increasing θs and is clearly discrepant with simulations using binary collision theory. We attribute the observed azimuthal anisotropy to ion-induced formation of micro- and nano-scale surface features that suppress the sputtering yield through shadowing and redeposition effects, neither of which are accounted for in the simulations. Our experimental results demonstrate the importance of doubly differential angular sputtering studies to probe ion sputtering processes at a fundamental level and to explore the effect of ion-beam-generated surface roughness. [ABSTRACT FROM AUTHOR]

Hydrophobicity has proven fundamental in an inexhaustible amount of everyday applications. Material hydrophobicity is determined by chemical composition and geometrical characteristics of its macroscopic surface. Surface roughness or texturing enhances intrinsic hydrophilic or hydrophobic characteristics of a material. Here we consider crystalline surfaces presenting molecular-scale texturing typical of crystalline porous materials, e.g., metal-organic frameworks. In particular, we investigate one such material with remarkable hydrophobic qualities, ZIF-8. We show that ZIF-8 hydrophobicity is driven not only by its chemical composition but also its sub-nanoscale surface corrugations, a physical enhancement rare amongst hydrophobes. Studying ZIF-8's hydrophobic properties is challenging as experimentally it is difficult to distinguish between the materials' and the macroscopic corrugations' contributions to the hydrophobicity. The computational contact angle determination is also difficult as the standard "geometric" technique of liquid nanodroplet deposition is prone to many artifacts. Here, we characterise ZIF-8 hydrophobicity via: (i) the "geometric" approach and (ii) the "energetic" method, utilising the Young–Dupré formula and computationally determining the liquid–solid adhesion energy. Both approaches reveal nanoscale Wenzel-like bathing of the corrugated surface. Moreover, we illustrate the importance of surface linker termination in ZIF-8 hydrophobicity, which reduces when varied from sp3 N to sp2 N termination. We also consider halogenated analogues of the methyl-imidazole linker, which promote the transition from nanoWenzel-like to nanoCassie–Baxter-like states, further enhancing surface hydrophobicity. Present results reveal the complex interface physics and chemistry between water and complex porous, molecular crystalline surfaces, providing a hint to tune their hydrophobicity. [ABSTRACT FROM AUTHOR]

Epitaxial Mn-doped indium tin oxide (ITO) films were deposited on single-crystal yttria stabilized zirconia (YSZ) substrates with (111), (110), and (100) crystal plane orientations using RF magnetron sputtering. The epitaxial relationship between the Mn-doped ITO films and the YSZ substrates was studied using x-ray diffraction (XRD) patterns in the ω–2θ scan mode and XRD pole figures. The Mn-doped ITO films on the YSZ(111) and YSZ(110) substrates exhibited a higher degree of crystallinity than the film on the YSZ(100) substrate as per the x-ray rocking curves. Fluctuations in the crystalline alignment were found to significantly influence the electrical properties of Mn-doped ITO films. Ferromagnetic hysteresis loops were observed at room temperature for all the epitaxial Mn-doped ITO films, irrespective of their crystallographic orientation. The magnetic properties of the epitaxial Mn-doped ITO films suggest that a combination of delocalized charge carrier-mediated interaction and bound magnetic polaron-driven interaction is required to explain the origin of ferromagnetism in these films. The Mn-doped ITO film on the YSZ(111) substrate exhibited the most desirable characteristics in terms of crystallinity, surface smoothness, electrical conductivity, and magnetic properties. [ABSTRACT FROM AUTHOR]

In a machining line with a Lean manufacturing environment, such as one used for mass production of automotive components, tool life is determined by a tool counter that is set on the safe side to avoid producing a failed product, so the cutting tools are typically underutilised. On the other hand, cutting parameters optimisation, which has a significant impact on tool life, is not feasible due to the rule that prohibits changing the cutting parameters during mass production to maintain the quality standard. To address both issues, this paper proposes a hybrid monitoring and optimisation process that can be carried out concurrently without interfering with production activities. The monitoring process involves two methods, namely threshold limit-based monitoring and machine learning-based monitoring, for ensuring product quality during the optimisation process. Meanwhile, Bayesian optimisation (BO) is used for the optimisation process due to its capability for autonomous search for the optimum condition of an unknown and expensive objective function. The case study demonstrated BO's ability to find the optimal condition with a small number of samples, while the machine learning method used can monitor tool wear and surface roughness with average errors of 5.5% and 7.7%, respectively. [ABSTRACT FROM AUTHOR]

This study examines the impact of dimensionless roughness on flow separation structures and flow characteristics through a combination of experimental and numerical simulation methods. The findings indicate that a specific dimensionless roughness k + exists for the fixed airfoil that minimizes cascade loss. Furthermore, increasing surface dimensionless roughness can alter the flow separation structure and effectively prevent flow separation. The numerical simulation results indicate that as dimensionless roughness increases, the impact of open separation and separation bubbles on the flow state over the blade surface is reduced or eliminated. In cases where separation occurs in the cascade, increasing dimensionless roughness results in a reduction in the boundary layer thickness and the width of the wake jet, thereby leading to a smoother outlet angle and improved efficiency. Conversely, when there is no separation, increasing dimensionless roughness leads to the accumulation of low-energy fluid at the trailing edge of the cascade. This results in an increase in the boundary layer thickness and the width of the wake loss, a larger outlet angle of the blade, and a decrease in the efficiency of the cascade. By analyzing the influence of dimensionless roughness on flow separation in cascades, engineers can quickly identify the geometric roughness height to suppress flow separation. [ABSTRACT FROM AUTHOR]

Purpose: To determine which clinical factors might affect the postimplantoplasty presence of residual threads, platform alterations, and level of surface roughness. Materials and Methods: A total of 60 implants were placed in 20 resin models (10 edentulous maxillary models and 10 partially dentate mandibular models), and 5-mm peri-implant bone defects were created. These models were then placed in simulation mannequins. A single researcher performed the implantoplasties, which were divided into the following groups: favorable situation (FS; maxillary incisors without adjacent teeth), unfavorable situation (US; mandibular molars with adjacent teeth), crown (C; mandibular premolars with a prosthetic crown and adjacent teeth), and noncrown (NC; mandibular premolars with adjacent teeth and without a prosthetic crown). The presence of residual threads, gaps in the implant-abutment interface, and silicone debris was assessed using a scanning electron microscope (SEM), and the surface roughness (Sa and Sz) was analyzed with a confocal optical microscope. A descriptive and bivariate analysis was conducted. Results: The postimplantoplasty surfaces were significantly smoother than the original implant surfaces. The surface roughness was significantly higher in the US group than in the FS group. Gaps in the implant-abutment interface were infrequent (6.67%; 95% CI = 2.62 to 15.93) and only appeared in the posterior zone. The odds ratio for the presence of residual threads and silicone debris (US group vs FS group) was 7.1 (95% CI = 4.15 to 12.14; P < .001) and 5.53 (95% CI = 3.21 to 9.53; P < .001), respectively. When a prosthetic crown was present, residual threads were 7 times more likely to be found (OR = 7.0; 95% CI = 3.5 to 13.99; P < .001). Conclusions: Implantoplasty leads to a significant reduction in the surface roughness of implants but is affected by several variables. Performing implantoplasty on posterior mandibular implants with adjacent teeth seems to be more challenging compared to implants placed in the anterior region of a fully edentulous maxilla. The presence of a prosthetic crown should also be considered as a relevant factor. Furthermore, implantoplasty can sometimes cause gaps in the implant-abutment interface and an accumulation of silicone debris, especially in areas with limited access. [ABSTRACT FROM AUTHOR]

Purpose: To evaluate the effect of tooth brushing and dentifrice fluoride (F-) concentration on changes in color and translucency (ΔE00 and ΔT00, respectively), surface gloss (GS), surface roughness (Sa), and microstructure of a glazed CAD/CAM ceramic. Materials and Methods: Ceramic blocks (e.max/CAD) were sectioned into rectangular plates (14 x 12 x 1 mm), and one surface of each sample was glazed. Samples were divided into three groups according to the F-concentration in the dentifrice (0, 1,100, and 5,000 µg/g) and were then subjected to 60,000 tooth brushing cycles. Luminosity and color were measured using a spectrophotometer at baseline and after every 20,000 cycles to obtain their ΔE00 and ΔT00 values. Another set of samples was prepared to measure the GS with a gloss meter and the Sa with a confocal laser microscope. The GS and Sa results were subjected to analysis of variance, Tukey test, and Dunnett test (a = .05). Results: After 60,000 tooth brushing cycles, all of the variables were clinically acceptable, and there were no significant differences in the ΔE00, ΔT00, GS, or Sa among the fluoridated dentifrices. The GS values decreased significantly as the number of tooth brushing cycles increased. Conclusion: The ΔE00, ΔT00, GS, and Sa values were all clinically acceptable after the glazed e.max/CAD ceramic had been subjected to 60,000 tooth brushing cycles with dentifrices containing up to 5,000 µg/g of F-. [ABSTRACT FROM AUTHOR]

This study evaluated the effects of planning methods—pushing and pulling—on the surface topographic characteristics of Cedrela sinensis and Korean Paulownia wood boards according to ISO 25178 standards. Surface roughness was assessed using a stylus profilometer (Mitutoyo SJ301) and a 3D Optical Profilometer (VR-6000, Keyence). The parameters measured included arithmetical mean height (Ra and Sa), root mean square roughness (Rq), average maximum height of the surface (Rz and Sz), texture aspect ratio (Str), the spatial parameter of the surface (Spc), and developed interfacial area ratio (Sdr). These parameters collectively provide a comprehensive description of a surface's texture, aiding in assessing its roughness, directionality, and functional characteristics. On average, Cedrela sinensis push-finished surfaces showed Ra of 16.78 μm, while pull-finished surfaces showed Ra of 11.22 μm. For Paulownia, push-finished surfaces had Ra of 6.04 μm, while pull-finished surfaces had Ra of 5.83 μm. Statistical t-test results showed no significant differences between push and pull planning methods (p > 0.05). The surface roughness analysis reveals that Cedrela sinensis surfaces exhibit higher roughness, more significant height variations, and more complex textures than Paulownia. These findings are valuable for the woodworking industry, offering insights into optimizing planning methods for specific wood species and applications. [ABSTRACT FROM AUTHOR]

The primary goal of this study is to elucidate the structural and electrical characteristics, alongside potential applications, of ceramic-polymeric composites. These composites are achieved by incorporating lithium-lanthanum titanates (Li 3x La 2/3−x TiO 3 - LLTO) into a polyvinyl alcohol polymeric matrix (PVA). The synthesis of lithium-lanthanum titanates occurred through high-energy ball milling method. Then, three types of composites were produced using the solvent casting method: a sample of pure Poly (vinyl alcohol) polymer (PVA), a second PVA composite with the addition of La 0 · 59 Li 0 · 24 TiO 3 (Li-0.24) and a third sample with La0· 56 Li 0 · 33 TiO 3 (Li-0.33). SEM and AFM analyzes revealed notable changes in the morphology and 3D spatial patterns of the films upon incorporating lithium-lanthanum titanates into the PVA matrix. The PVA film presents a topography featuring a more evenly distributed range of topographic heights, indicating a smoother surface structure. With varying LLTO content, the morphology of the PVA composite underwent changes. The lower roughness of the PVA surface is evident from its measured average roughness value (Ra = 1.9 ± 0.5 nm). Upon incorporating LLTO, the surfaces displayed increased roughness, measuring specifically at 40.1 ± 7.3 nm (Li-0.24) and 22.7 ± 5.5 nm (Li-0.33). Notably, there was an approximately 43 % reduction in the average roughness value from Li-0.24 to Li-0.33. The analysis by Raman allowed the identification of functional groups of the PVA polymeric chain, in addition to the presence of some vibrational modes related to the structure of lithium-lanthanum titanates for the sample with the highest content of Li+ ions (Li-0.33). Finally, the sample Li-0.33 showed the lowest value of electrical resistance (67 kΩ) and of phase angle (16°), compared to the PVA (100 MΩ and 90°). These results show that the presence of the LLTO changed the insulating behavior of the PVA matrix changed and improved potential to electronic applications. [ABSTRACT FROM AUTHOR]

Hydroxyapatite (HA), a commonly used material for bone repair, can enhance its biological properties through the modulation of its crystallinity. Exploring the variations in physicochemical and biological properties associated with different degrees of crystallinity is crucial for advancing the applications of HA. In this study, stoichiometric nano-apatite precursors were initially synthesized using chemical precipitation. Subsequently, four groups of HA ceramics with varying degrees of crystallinity (24 %, 42 %, 72 %, 100 %) were produced by adjusting the calcination temperature, as confirmed through comprehensive characterizations. A systematic investigation was then conducted to examine the impact of crystallinity on the physicochemical, cytological, and in vivo osteogenic properties of HA ceramics, elucidating the influence of crystallinity on the osteogenic potential of HA. Results indicated that higher crystallinity in HA ceramics enhanced mechanical strength and hardness while reducing surface roughness, hydrophilicity, and protein affinity. Cytological studies revealed that decreased crystallinity led to lower cell proliferation rates but facilitated cell adhesion, spreading, and increased expression of osteogenic genes. Moreover, cell experiments with extracts further supported the significant role of surface properties of HA ceramics in modulating cell behavior. In vivo osteogenic assays demonstrated that reduced crystallinity notably stimulated new bone formation. Overall, by integrating the results of in vitro and in vivo experiments, it can be concluded that reducing the crystallinity of HA ceramics, the biological properties of HA ceramics can be significantly enhanced while maintaining a certain level of mechanical strength, such as HA2 group (42 % crystallinity). This study highlights the substantial impact of crystallinity and surface characteristics of HA ceramics on cell behavior, offering valuable insights and strategies for enhancing and optimizing bone repair materials in future applications. [ABSTRACT FROM AUTHOR]

Understanding the role of surface morphology and molecular structure interface thermal transport is essential for designing thermal management materials. In the present work, models of solid–liquid interfaces were created by placing liquid n-alkane between two platinum crystals. The effect of different levels of crystal surface roughness–flat, small, and large-scale grooves–and polymer chain lengths, under varying solid–liquid affinity, on the interface thermal resistance (ITR) were assessed using non-equilibrium molecular dynamics simulations. The overall trend confirmed that grooved surfaces have higher ITR than flat surfaces at low affinity, and lower ITR values were observed at high affinity. Large grooves enabled more favourable polymer orientations than those of small grooves, resulting in a smaller ITR. However, long chains did not facilitate heat transfer normal to the interface because they preferentially aligned parallel to it. For efficient heat transfer, a balance between the roughness scale and polymer length must be considered. [ABSTRACT FROM AUTHOR]

As a typical 3D printing process, fused filament fabrication still has disadvantages when operating on manufacturing lines due to the non-uniform textures of the oriented surfaces of the 3D-printed components. This work investigates the effects of structural parameters, i.e., orientations angle, ABS and PLA materials, three different layer thicknesses, three different perimeters, and three different infill rates utilizing a balanced modified Taguchi experimental design and 63 different parametric combinations to characterize the surface roughness parameters: average Ra, mean roughness depth Rz, root mean square Rq, skewness Rsk, and kurtosis Rku. The analysis of the experimental results, i.e., the levels mean values analysis plots and linear residual analysis of variances, showed that the layer thickness strongly influences all surface parameters and interacts considerably with all orientations. In contrast, material type, number of perimeters, and infill rate had insignificant impacts on surface roughness parameters. Finally, the additive linear modelling approach was utilized and validated for proper predictions, making it helpful for surface engineering applications. [ABSTRACT FROM AUTHOR]

In this paper, a novel double-disc straight groove lapping (DDSGL) method is proposed to reduce roundness error and improve surface roughness of tapered rollers. According to the conjugate surface principle and the kinematic characteristics of the tapered roller, the theoretical contour of the grinding tool working surface was designed. The contact relationship between the rollers and the working surface of the grinding tool is established. The relative motion between the tapered rollers and the grinding tool is discussed in detail, and the lapping trajectory on the rolling surface of tapered rollers is calculated and analyzed. The impact of the system's structural parameters (i.e., eccentric circular groove radius, eccentricity, and upper disc circular groove radius) as well as the kinematic parameters (lower disc rotational speed) on the uniformity of the lapping trajectory in the lapping process was explored. The structural parameters of the DDSGL equipment were determined using the standard deviation of the lapping trajectory distributed on the tapered roller rolling surface. Finally, the lapping experiments of tapered rollers were carried out in a homemade equipment, and the results show that the newly proposed method can effectively improve the roundness and reduce the surface roughness of the tapered rollers. [ABSTRACT FROM AUTHOR]

Ultrasonic rolling extrusion process (UREP) is the newly arisen surface strengthening technology, which can effectively reduce the surface roughness of the workpiece and improve the residual compressive stress at the certain depth on the surface so that it has great adaptability to the enhancement of the surface properties of the bearing ring. Through theoretical analysis, finite element simulation, and experiment method, the surface mechanical properties and the surface roughness of UREP strengthening when applied to the material of the wind power bearing ring are studied. Firstly, the strengthening principle of UREP is illustrated. Secondly, according to the motion trajectory of the rolling ball during UREP, the kinematic model of UREP is established. The forming principle of the surface micromorphology during UREP is explored. Thirdly, based on the contact characteristics between the rolling ball and the surface of the workpiece, the contact mechanics model of UREP is established. Based on Hertz contact theory, elastoplastic mechanics theory, and contact mechanics theory, the mechanical properties of the contact area between the rolling ball and the surface of the workpiece during UREP are analyzed. Finally, the simulation and experiment of 42CrMo steel cylindrical workpiece during UREP are carried out, and the variation trends in the simulation values are found to be consistent with those observed in the experimental results. The results show that the residual compressive stress generated in the surface of 42CrMo cylindrical workpiece after UREP gradually increases with the increase of the layer depth and then decreases and transforms into the residual tensile stress. Moreover, the surface roughness first decreases and then increases with the rise of the amplitude and the static pressure. Similarly, it gradually improves when the feed rate and rotational speed rises. The established UREP simulation is useful for imitating the actual machining process of 42CrMo steel during UREP, which extends the effective way for UREP parameter optimization. [ABSTRACT FROM AUTHOR]

The Ti-6Al-4V alloy is an important material used in many high-end devices, such as medical, aerospace, petrochemical, and sports equipment. Thus, the feasibility of producing Ti-6Al-4V with mirror surface quality through magnetic polishing was assessed in this study. One of the extremely challenging aspects of magnetic polishing for Ti-6Al-4V alloys is the generation of a magnetic field suitable for surface-quality finishing. Moreover, machined material residue cannot be completely removed, the alloy has limited application, and uniform surface quality on a large workpiece surface cannot be achieved because generating strong and suitable magnetic field is currently infeasible. To create a polishing process with a highly efficient magnetic field source for improving material removal rate and surface quality, a linear variable magnetic field array was proposed by Halbach. Finite element simulation processes combined with experimental validation provide an efficient polishing model with high field area and intensity generated by an improved Halbach magnet array. The magnetic force generated by the improved Halbach array and the force distribution process on the Fe3O4 magnetic particle were analyzed. Thus, material removal and the distribution and pressure of abrasive SiO2 particles acting on the polished surface were examined. The influences of technological factors on surface quality and material removal ability were systematically studied. The proposed chemical–magnetorheological finishing model showed a considerably increased magnetic field generation compared with the previous model (1.7 times that of the conventional Halbach array), thereby efficiently removing materials. Polishing models established for Ti-6Al-4V alloy markedly improved surface quality after 80 min of treatment, and an ultrafine workpiece surface showed an Ra of 1 nm, which had an initial roughness of approximately 500 nm. [ABSTRACT FROM AUTHOR]

This research studied the effect of rice husk ash (RHA) during the turning of AlSi10Mg aluminum alloy. Stir casting was the chosen fabrication technique for this investigation. The combined effects of the following turning process parameters including cutting speed (s), feed (f), depth of cut (d), and weight fraction of reinforcement ( w t ) on the responses; that is the tool wear and surface roughness were studied. Taguchi L 16 orthogonal array was adopted to determine the experimental runs. The analysis of variance (ANOVA) for the tool wear and the surface roughness showed that the feed and the cutting speed were the most significant factors influencing the tool wear and surface roughness, respectively. Using single objective optimization also affirmed the feed and cutting speed as the most influencing parameters for the tool wear and surface roughness, respectively. The predicted model for tool wear and surface roughness obtained from the regression equation shows a good correlation with the experimental results. A correlation of 95% and 94% of tool wear and surface roughness was determined between the predicted and corresponding experimental results. [ABSTRACT FROM AUTHOR]

The present research aims to improve the surface quality of laser powder bed fusion (LPBF) built cobalt chrome alloy (CoCr) by pulse laser remelting. The laser power, overlap percentage, and spot diameter are varied to determine the best parameters for laser polishing. The microhardness and microstructural changes associated with pulse laser remelting are described. Surface morphology and surface roughness parameters are reported for various laser remelting parameters. Among the three different spot diameters, 1, 2, and 3 mm, the maximum (> 50%) reduction in surface roughness was obtained for 2 mm with 1J laser energy and 50% X and 20% Y as well as 20% X and 50% Y overlaps. A DoE- and RSM-based approach has been utilized for parametric optimization of the surface roughness. The squared laser power is identified as a critical parameter by ANOVA. A Pareto chart confirms the significance of squared laser power across spot diameters. Optimization suggests that a 2-mm spot diameter works best with specific parameters to produce a better surface finish. However, the nanosecond order laser pulses have a limitation on the depth of surface modification without severe ablation and thereby on the reduction in the surface roughness. [ABSTRACT FROM AUTHOR]