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Chemical recycling of plastics has gathered momentum to manage plastic waste and replace fossil-based feedstocks. However, chemical recycling of complex polymers, such as polyurethane (PU) rigid foam, can yield a variety of intermediates. But which intermediates reduce environmental impacts the most when produced from PU is currently unclear. In this work, we assess the potential of chemical recycling of PU rigid foam waste to reduce environmental impacts compared to state-of-the-art treatment options, such as incineration and landfilling. For this purpose, we extend the environmental potential methodology to account for any possible recycling product. We then calculate the environmental potential for six ideal closed-loop recycling options and one experimentally demonstrated recycling option based on a patent. All analyzed chemical recycling options for PU rigid foam to various intermediates are shown to offer a substantial environmental potential to reduce multiple environmental impacts. The best performing option recovers both polyol and isocyanate and can decrease climate change impacts by 3.8–5.6 kgCO2eq. per kg PU treated. However, PU rigid foam recycling to low-value intermediates, such as benzene, does not seem promising due to burden shifting actually increasing half of the analyzed environmental impacts. We further determine the minimal conversion rates required to reduce environmental impacts by chemical recycling of PU rigid foam. Our environmental potential analysis assists the decision-making process for product prioritization in recycling and identifies (side-)products whose recovery is worth investigating from an environmental perspective. [ABSTRACT FROM AUTHOR]

Objectives: The topical application of hyaluronic acid after injury may accelerate the wound healing process. We aimed to retrospectively investigate whether the topical application of hyaluronic acid on standardized wounds after split-thickness skin graft removal on the thigh would accelerate wound healing and improve scarring outcomes. Additionally, we aimed to evaluate the usefulness of three-dimensional (3D) scanning to assess scars. Methods: The wound healing process of a hyaluronan group (n = 20) and a control (n = 21) were analyzed and evaluated using 3D scans at 7 and 14 days and 1, 3, and 6 months post-operatively. Scar evaluations by the patients were conducted 6 months post-operatively using the patient and observer scar assessment scale and the Manchester scar scale. Experts evaluated the scars after 6 months using a modified version of both scales. Results: On days 7 and 14, significantly larger areas of the wound surface were closed in the hyaluronan group compared to the control group (p < 0.05). After 1 month, significantly more crusted areas remained in the control group than in the hyaluronan group (p < 0.05). At the 6-month self-assessments, the hyaluronan group evaluated their scars as being significantly better compared to the control group. Conclusions: The topical application of hyaluronic acid in combination with polyurethane foam as a wound dressing after split skin removal accelerated the wound healing rate and positively influenced scar appearance after 6 months. Three-dimensional scanning is useful for evaluating and documenting the wound healing process. [ABSTRACT FROM AUTHOR]

Due to their unique mechanical and thermal properties, polyurethane foams are widely used in multiple fields of applications, including cushioning, thermal insulation or biomedical engineering. However, the way polyurethane foams are usually manufactured ‐ via chemical foaming ‐ produces samples where blowing and gelling occur at the same time, resulting in a morphology control achieved by trial and error processes. Here, a novel strategy is introduced to build model homogeneous polyurethane foams of controlled density with millimetric bubbles from liquid templates. By producing a polyurethane foam via physical bubbling without a catalyst and gently depositing a secondary foam containing catalyst on the top of this first foam, it is possible to take advantage of drainage mechanisms to trigger the solidification of the bottom foam. The characterization of the samples performed by X‐ray microtomography allows to study quantitatively the structure of the final solid foam, at the global and at the local scale. Using the tomographic 3D images of the foam architectures, the superimposed foam technique introduced in this article is shown to be promising to produce foams with a good homogeneity along the vertical direction, with a density controlled by varying the concentration of catalyst in the secondary foam. [ABSTRACT FROM AUTHOR]

Recently, the development of composite materials from agricultural and forestry waste has become an attractive area of research. The use of bio-waste is beneficial for economic and environmental reasons, adapting it to cost effectiveness and environmental sustainability. In the presented study, the possibility of using hazelnut shell (HS) and hydrotalcite (HT) mineral filler was investigated. The effects of fillers in the amount of 10 wt.% on selected properties of polyurethane composites, such as rheological properties (dynamic viscosity, processing times), mechanical properties (compressive strength, flexural strength, hardness), insulating properties (thermal conductivity), and flame-retardant properties (e.g., ignition time, limiting oxygen index, peak heat release), were investigated. Polyurethane foams containing fillers have been shown to have better performance properties compared to unmodified polyurethane foams. For example, the addition of 10 wt% of hydrotalcite filler leads to PU composite foams with improved compression strength (improvement by ~20%), higher flexural strength (increase of ~38%), and comparable thermal conductivity (0.03055 W m–1 K–1 at 20 °C). Moreover, the incorporation of organic fillers has a positive effect on the fire resistance of PU materials. For example, the results from the cone calorimeter test showed that the incorporation of 10 wt% of hydrotalcite filler significantly reduced the peak of the heat release rate (pHRR) by ca. 30% compared with that of unmodified PU foam, and increased the value of the limiting oxygen index from 19.8% to 21.7%. [ABSTRACT FROM AUTHOR]

Peptides are relatively small macromolecules, and their functionalities are usefully combined with organic or inorganic materials to design highly-efficient biomedical devices. Marine organisms are potential resources to identify a novel peptide with such functionalities, which can be employed to improve both of the inorganic and organic properties, essential for biomaterial design. This study reported and characterized a newly-found peptide, TO, derived from marine diatom, Thalassiosira oceanica. The peptide exhibited extraordinary dual functions: silica deposition and antimicrobial activity. It has not yet been reported that a peptide had both silica synthesis ability and antibacterial activity. When the peptide was incorporated into polyurethane (PU) foam, this dual-functionality was employed, and each function varied by peptide and silica precursor concentrations. In particular, the PU form (PU@mTO@SiO 2) with silica deposited by modified TO (mTO) showed increased water capacity by 200 %. Antimicrobial activities of PU@mTO@SiO 2 and control PU@SiO 2 (made w/o peptide) were evaluated against E. coli , P. aeruginosa , S. aureus , and B. subtilis. PU@mTO@SiO 2 exhibited significant antibacterial activity toward the tested bacteria. The TO or mTO peptide will facilitate the designing of novel biosilica-embedded materials or systems with antimicrobial activity required in the biomedical field. [Display omitted] • mTO peptide from marine diatom was characterized as a novel dual-functional peptide. • mTO peptide showed a high silicification activity and antimicrobial activity. • mTO-incorporated polyurethane (PU) foam showed dual-functionalities. • Such biosilica-embedded materials with antimicrobial activity will be useful in biomedical field. [ABSTRACT FROM AUTHOR]

This paper brings out an innovation in fabricating porous magnesia‐stabilized zirconia components by infiltrating free‐flowing suspension into polyurethane foam. The process enables the production of samples with different levels of porosity and pore structure by easily controlling the amount of slurry infiltrated into the foam. The process uses Isobam, a nontoxic binder, which makes the fabrication simple and environment‐friendly. Samples with five different levels of total porosity ranging from 41.7% to 62.4% were fabricated. Microstructural studies revealed multimodal pore structure comprising both open and closed porosities. Measurements on thermal properties and compressive strength of the samples showed that the sample with the lowest porosity exhibited a thermal conductivity of 0.495 W/mK and a compressive strength of 45.7 MPa. The measured values of thermal conductivity of the samples with different porosity levels could be described by modified effective medium theory. Present work opens up enormous possibilities for economical industrial production of porous magnesia‐stabilized zirconia components for biomedical and thermal insulation applications. [ABSTRACT FROM AUTHOR]

Purpose: Polyurethane (PUR) foam parts are traditionally manufactured using metallic molds, an unsuitable approach for prototyping purposes. Thus, rapid tooling of disposable molds using fused filament fabrication (FFF) with polylactic acid (PLA) and glycol-modified polyethylene terephthalate (PETG) is proposed as an economical, simpler and faster solution compared to traditional metallic molds or three-dimensional (3D) printing with other difficult-to-print thermoplastics, which are prone to shrinkage and delamination (acrylonitrile butadiene styrene, polypropilene-PP) or high-cost due to both material and printing equipment expenses (PEEK, polyamides or polycarbonate-PC). The purpose of this study has been to evaluate the ease of release of PUR foam on these materials in combination with release agents to facilitate the mulding/demoulding process. Design/methodology/approach: PETG, PLA and hardenable polylactic acid (PLA 3D870) have been evaluated as mold materials in combination with aqueous and solvent-based release agents within a full design of experiments by three consecutive molding/demolding cycles. Findings: PLA 3D870 has shown the best demoldability. A mold expressly designed to manufacture a foam cushion has been printed and the prototyping has been successfully achieved. The demolding of the part has been easier using a solvent-based release agent, meanwhile the quality has been better when using a water-based one. Originality/value: The combination of PLA 3D870 and FFF, along with solvent-free water-based release agents, presents a compelling low-cost and eco-friendly alternative to traditional metallic molds and other 3D printing thermoplastics. This innovative approach serves as a viable option for rapid tooling in PUR foam molding. [ABSTRACT FROM AUTHOR]

This study investigates the cell structure control in 50% thermoplastic polyurethane (TPU) and 50% acrylonitrile butadiene styrene (ABS) blend foam using CO2 as a physical blowing agent, focusing on the effects of variable foaming parameters on the microstructure. Samples measuring 25 × 25 × 1 mm were produced and analyzed for foam structure. The foaming process involved saturating the samples with CO2 gas at pressures of 4, 5.5, and 7 MPa, followed by rapid pressure release and immersion in a hot glycerol bath. The foaming parameters included varied temperatures (80, 90, and 120°C) and times (5–80 s). Scanning electron microscope (SEM) analysis provided data on cell size and density. Results indicated that increasing the saturation pressure enhanced CO2 uptake in the ABS/TPU blend, with the CO2 uptake rate peaking early in the process. Higher foaming temperatures and extended foaming times led to increased cell size, cell density, and expansion ratio. These findings highlight the significant role of process parameters in controlling the cell structure of ABS/TPU blend foams, offering valuable insights into optimizing foam properties for industrial applications. Highlights: Optimization of foam parameters leads to cell structure control in ABS/TPU composite foams for industrial applications.Increasing saturation pressure significantly boosts CO2 uptake in ABS/TPU composite foams.Increasing the foaming temperature and duration leads to larger cell sizes, higher cell density, and greater expansion ratios in ABS/TPU composite foams. [ABSTRACT FROM AUTHOR]

To address the increasing demand for sustainable biomaterials because of the excessive usage of fossil fuel and growing concerns with the environment, a novel biodegradable and environmentally friendly rigid polyurethane foam (RPUF) has been synthesized. These foams are derived from chemically modified soybean oil-based polyol (SBO-polyol) obtained through the formation of oxirane followed by the opening of the oxirane reaction. Polyurethane foam is generally used in construction, furniture, and automobile industries but is highly flammable and releases toxic fumes in combustion. In this study, an efficient synergistic effect of non-halogen flame-retardant (FR) melamine salt, 2-carboxyethyl(phenyl)phosphinic acid melamine salt (CMA) was synthesized from 2-carboxyethyl(phenyl)phosphinic acid (CEPP) and melamine (MA). Fourier transform infrared (FT-IR) spectroscopy characterized the chemical structure of CMA. Three different FRs, MA, melamine cyanurate (MC), and CMA were separately introduced in increasing quantities for the foam preparation to suppress the flame during combustion. The influence of these FRs on the thermal properties, flame retardancy, morphology, physical, and mechanical properties of the prepared RPUFs was studied through closed cell content, apparent density, compression test, horizontal burning test, thermogravimetric analysis (TGA), and gel permeation chromatography (GPC), scanning electron microscopy (SEM). The addition of 28.56 wt% of MA (MA-15), MC (MC-15), and CMA (CMA-15) presented a burning time of 10.1 s with weight loss of 5.34% and 28.4 s with 13.02% and 15.25 s with 8%, respectively. The findings demonstrated that all three FRs gave RPUF good FR properties. [ABSTRACT FROM AUTHOR]

There is great interest in developing methods to predict full‐scale fire performance of mattresses and upholstered furniture for design and regulatory purposes using cone calorimeter and other small‐scale test results. One method used in the past is a model developed during the European Combustion Behavior of Upholstered Furniture (CBUF) project. To support the further development of this model, cone calorimeter tests of polyurethane (PU) foam specimens 5–10 cm thick were conducted using incident heat fluxes between 5 and 35 kW/m2. Temperatures were measured using thermocouples located on the surface and at four depths within 10 cm thick foam specimens to determine the effects of heat flux on heat transfer and foam degradation. Peak and average heat release rate (HRR) values for a particular thickness of foam increased with an increase in heat flux. An increase in heat flux decreased the times to reach the two peaks in the HRR curve, which represent the collapse of foam and burning of liquid products, as well as burning duration. Heat flux had a larger effect on the second HRR peak than the first peak. Significant temperature gradients were initially confined to the top portion of the foam. A surface temperature of 150–200°C was shown to be indicative of the onset of ignition, while a temperature of 150°C at a particular location was indicative of when temperatures began to more rapidly increase at deeper locations within the foam. Infrared video records were also used to examine three‐dimensional burning behavior of the foam. [ABSTRACT FROM AUTHOR]

Although two-stage anaerobic digestion (TSAD) is not a novel process, information of the process stability, microbial community and effective operating conditions is limited and often contradictory. In this work, the influence of different carrier materials (polyurethane foam, carbon felt, Raschig rings and a combination of carbon felt and Raschig rings) on the performance of the thermophilic TSAD of dairy wastewater was studied. The organic loading rate (OLR) in the acidogenic reactor (RH) was gradually increased from 13.74 to 32.56 g COD/(L d), and from 0.64 to 11.46 g COD/(L d) in the methanogenic reactors by correspondingly reducing the hydraulic retention time (HRT). The highest hydrogen production rate of 1280.3 mL/(L·d) and hydrogen yield of 93.2 mL/g COD were achieved at OLR of 13.74 g COD/(L·d), but hydrogen production stopped at higher OLR. The main soluble metabolites in RH were butyrate and lactate, and the microbial community was dominated by Streptococcus , Thermoanaerobacterium , Veillonellales-Selenomonadales and Pseudomonas. The highest methane production rate (2674 mL/(L·d) at HRT of 0.5 days) was observed in the reactor with polyurethane foam, while the highest methane yield (305.5 mL/g COD at HRT of 1.5 days) was obtained in a reactor containing carbon felt. Spirochaetaceae , Desulfomicrobium , Anaerolineaceae , Candidatus Caldatribacterium and Cloacimonadaceae W5 were linked to these materials and explained the highest methanogenic performance. [ABSTRACT FROM AUTHOR]

This study explores the impact of ageing factors – i.e., perspiration, disinfection procedures and ultraviolet radiation – on the structural and performance characteristics of novel viscoelastic polyurethane foams specifically developed for use in seals for respiratory protective devices (RPDs). The investigation includes an analysis of resilience, compression set and recovery time to ascertain the influence of the chosen factors on the foam’s mechanical properties. Furthermore, an in-depth exploration of the foams’ thermal properties and chemical structure was carried out using thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR), respectively. The influence of the ageing factors on the foams’ microstructure was scrutinized via scanning electron microscopy (SEM), supplemented by assessments of colour change and contact angle alterations. The experimental results were contextualized within the existing literature, with particular attention to the desired attributes of RPD seals composed of these newly engineered materials. Recommendations for use were then formulated. [ABSTRACT FROM AUTHOR]

Highlights Monotonic shear tests were performed on Nickel Foam (NF)/Polyurethane (PU) and the results indicated that NF/PU was much greater than the sum of the individual phases in terms of strength and stiffness. Cyclic shear tests were carried out and it was found that shear evolution processes and failure modes of the composite were completely different from the individual phases and the damping properties were greatly improved. Revealing the synergistic mechanism of the 3D continuous metal skeleton on the PU is the key issue to explain the above phenomena. The geometric topology of NF was reproduced using CT technology and a fine‐scale finite element model was established. The mechanical behavior between NF and PU was investigated at the meso‐mechanical scale. The results show that the NF skeleton significantly improves the strength and damping properties of the PU. During cyclic shear, the effects of displacement and temperature on the mechanical and damping properties of the PU are significant. In comparison, the NF skeleton reduces the temperature sensitivity. Based on the analysis of experimental and FEA results, the monotonic and cyclic constitutive models of NF/PU were established. The shear constitutive model under the new loading/unloading criterion has good fitting accuracy and high reliability. NF/PU properties were investigated by experimental and finite element methods. NF skeleton improves PU performance through the synergistic effect. Synergistic effects were revealed by CT and finite element methods. The R‐O model can fit the shear constitutive model of NF/PU. [ABSTRACT FROM AUTHOR]

Featured Application: Reuse of protective materials and textiles in active leisure centers. The use of foam materials in environments where they come into contact with individuals often results in deterioration, necessitating periodic replacements to maintain safety and hygiene standards. Foam, a lightweight, porous plastic formed by aggregated bubbles, possesses excellent impact-absorbing properties; however, its inherent porosity and susceptibility to wear present challenges. This project aims to develop a technological application for repurposing spent polyurethane (PU) foam from leisure facilities into effective impact absorption systems. By focusing on the reuse of deteriorated foam materials, this initiative seeks to minimize environmental impact while leveraging their beneficial technical characteristics. Addressing issues related to foam degradation, this project endeavors to create sustainable solutions by reintegrating spent foam into new systems. This innovative approach promotes sustainability while enhancing safety through the provision of high-quality, impact-resistant elements. Ultimately, this work aims to contribute to environmental conservation and the advancement of effective impact protection measures in leisure facilities. [ABSTRACT FROM AUTHOR]

This work investigates the mechanical behaviour of sandwich beams with cellular cores using a multiscale approach combined with a meshless method, the Natural Neighbour Radial Point Interpolation Method (NNRPIM). The analysis is divided into two steps, aiming to analyse the efficiency of NNRPIM formulation when combined with homogenisation techniques for a multiscale computational framework of large-scale sandwich beam problems. In the first step, the cellular core material undergoes a controlled modification process in which circular holes are introduced into bulk polyurethane foam (PUF) to create materials with varying volume fractions. Subsequently, a homogenisation technique is combined with NNRPIM to determine the homogenised mechanical properties of these PUF materials with different porosities. In this step, NNRPIM solutions are compared with high-order FEM simulations. While the results demonstrate that RPIM can approximate high-order FEM solutions, it is observed that the computational cost increases significantly when aiming for comparable smoothness in the approximations. The second step applies the homogenised mechanical properties obtained in the first step to analyse large-scale sandwich beam problems with both homogeneous and functionally graded cores. The results reveal the capability of NNRPIM to closely replicate the solutions obtained from FEM analyses. Furthermore, an analysis of stress distributions along the beam thickness highlights a tendency for some NNRPIM formulations to yield slightly lower stress values near the domain boundaries. However, convergence towards agreement among different formulations is observed with mesh refinement. The findings of this study show that NNRPIM can be used as an alternative numerical method to FEM for analysing sandwich structures. [ABSTRACT FROM AUTHOR]

In this study, we aimed to examine whether a wheelchair cushion placed directly atop a sling seat or deflection of the sling seat compensated by a pad along with the placement of a wheelchair cushion changed sitting pressure. Additionally, we examined whether these additions changed sitting comfort. For twenty healthy adults who consented to participate, measurements were taken for three types of cushions, each with and without padding, under six conditions. The cushion types tested included air (cushion A), urethane foam (cushion U), and three-dimensional thermoplastic elastomer (cushion T). A pressure distribution measurement equipment was used for the measurements. Following the measurement, the comfort of the wheelchair cushion was measured. The ischial area pressure of the cushion A pad was significantly lower than that without the pad. Cushions U and T were for ischial area pressure with a pad, resulting in a decreasing trend in ischial area pressure with a pad compared to that without a pad; however, the difference was insignificant. For all cushions, sitting comfort was significantly better in all groups with padding than in those without. In conclusion, ischial pressure can be dispersed by placing a pad on the seat surface of a wheelchair cushion, and pads were suggested to improve sitting comfort for all cushions. [ABSTRACT FROM AUTHOR]

The utilization of biowaste fillers in the development of high-density polyurethane (PU) foams has gained significant attention due to environmental and economic benefits. This study investigates the mechanical properties of PU foams reinforced with biowaste fillers extracted from fish scales (FS) and fish scale-derived collagen (FSC). The fish scales and collagen were characterized for their composition and integrated into PU foams at various loadings. Mechanical properties such as tensile strength, hardness, and density were evaluated. ANOVA was used to analyze the mean values. Bonferroni tests were used to identify differences between the filler materials (α = 0.05). The tensile strength increases with an increase in filler content for both FS (59.48 Kpa) and FSC (65.43 Kpa). No differences were observed between FS and FSC in tensile strength. Significant differences were observed between the FS and FSC in both hardness and density (p < 0.001). The results demonstrated that both fillers enhanced the mechanical properties of PU foams, with collagen-reinforced foams showing superior performance. This suggests that collagen and fish scales can be effective biowaste fillers for developing environmentally friendly PU foams with enhanced mechanical properties. [ABSTRACT FROM AUTHOR]

Polyurethane foam (PUF) pads are widely used in semiconductor manufacturing, particularly for chemical mechanical polishing (CMP). This study prepares PUF composites with microcrystalline cellulose (MCC) and nanocrystalline cellulose (NCC) to improve CMP performance. MCC and NCC were characterized using scanning electron microscopy (SEM) and X-ray diffraction (XRD), showing average diameters of 129.7 ± 30.9 nm for MCC and 22.2 ± 6.7 nm for NCC, both with high crystallinity (ca. 89%). Prior to preparing composites, the study on the influence of the postbaked step on the PUF was monitored through Fourier-transform infrared spectroscopy (FTIR). After that, PUF was incorporated with MCC/NCC to afford two catalogs of polyurethane foam composites (i.e., PUFC-M and PUFC-N). These PUFCs were examined for their thermal and surface properties using a differential scanning calorimeter (DSC), thermogravimetric analysis (TGA), dynamic mechanical analyzer (DMA), and water contact angle (WCA) measurements. Tgs showed only slight changes but a notable increase in the 10% weight loss temperature (Td10%) for PUFCs, rising from 277 °C for PUF to about 298 °C for PUFCs. The value of Tan δ dropped by up to 11%, indicating improved elasticity. Afterward, tensile and abrasion tests were conducted, and we acquired significant enhancements in the abrasion performance (e.g., from 1.04 mm/h for the PUF to 0.76 mm/h for a PUFC-N) of the PUFCs. Eventually, we prepared high-performance PUFCs and demonstrated their capability toward the practical CMP process. [ABSTRACT FROM AUTHOR]

Introduction: Practical simulation training with proper haptic feedback and the fragility of the human body is required to overcome the long learning curve associated with laparoscopic inguinal hernia repair (LIHR). However, few hernia models accurately reflect the texture and fragility of the human body. Therefore, in this study, we developed a novel model for transabdominal preperitoneal (TAPP) LIHR training and evaluated its validity. Methods: We developed a high‐quality mock peritoneum with a hydrated polyvinyl alcohol layer and a unique two‐way crossing cellulose fiber layer. To complete the simulation, the peritoneum was adhered to a urethane foam inguinal base with surgical landmarks. Participants could perform all the procedures required for the TAPP LIHR. Twenty‐four surgeons performed TAPP LIHR simulation using a novel simulator. Their opinions were rated on a 5‐point Likert scale. Additionally, 6 surgical residents and 10 surgical experts performed the procedure. Their performance was evaluated using the TAPP checklist score and procedure time. Results: Most participants strongly agreed that the TAPP LIHR simulator with an exchangeable peritoneum model was useful. The participants agreed on the model fidelity for tactile sensation, forceps handling, and humanlike anatomy. In comparisons between surgical residents and experts, the experts had significantly higher scores (10.6 vs. 17.2, p < 0.05) and shorter procedure times (92.3 vs. 55.9 min; p <.05) than did surgical residents. Conclusions: We developed a high‐quality exchangeable peritoneal model that mimics the human peritoneum's texture and fragility. This model enhances laparoscopic simulation training, potentially shortening TAPP LIHR learning curves. [ABSTRACT FROM AUTHOR]

Foam thermal insulators are indispensable for prevailing energy‐saving engineering, however their widespread use brings intractability such as unsustainability, "white pollution", and fire hazards. The emergence of bio‐based foams is highly appreciated, but the fabrication approaches are economically unattractive and/or the product properties are inferior, making their large‐scale implementation unviable. Herein, a versatile, thermally remoldable phosphate‐containing polyurethane composite foam (LPU‐G) is constructed from natural lignin and expanded graphite flakes via an atmospheric pressure and scalable one‐pot strategy. The optimal LPU‐G exhibits exceptional mechanical strength, capable of supporting over 6000 times its weight without significant deformation. Moreover, the LPU‐G demonstrates the desired multifunctionality in handling extreme circumstances, including humidity‐tolerant thermal insulation, superb water vapor barrier, and withstanding ≈1200 °C flame without ignition. Based on the "expansion‐conductivity" micro‐mechanism, LPU‐G is the first foam material to be constructed as a sensitive fire alarm system with an ultra‐long alarm time (>1800 s). Surprisingly, LPU‐G can be rapidly upcycled into recyclable bulk composites for a second life through simple thermo‐molding processes rooted in the multi‐dynamic behavior of the phosphate, carbamate, and hydrogen bonds. The easy‐to‐scale LPU‐G represents a new generation of thermal insulators that address concerns regarding unsustainability, high cost, fire risk, and inferior mechanical properties. [ABSTRACT FROM AUTHOR]

The acrylic acid-grafted functionalized base polyurethane foam (PAA-g-PUf) is synthesized through mutual radiation grafting technique using acrylic acid as functional monomers and polyurethane form (PUf) with macroporous structure as base polymer, for the extraction of lead from the aqoueous waste streams. The incorporation of functionality on PUf is identified and confirmed by FT-IR spectroscopy, degree of grafting and thermal stability by TGA–DSC technique while the surface morphology, and pores dimensions are evaluated by SEM techniques. The kinetics measurements indicate that the synthesized sorbent reaches its saturation sorption capacity within 10 min at ~ 25 °C under near-neutral pH condition. The monolayer sorption capacity of the synthesized PAA-g-PUf for lead ion (Pb2+) is calculated from Langmuir's model and found to be ~ 257 mg g−1, which is quite good as compared to the other functionalized material available. These grafted foams are quite efficient over a wide range of concentrations and temperature of the experimental solutions. In this study, the adsorbed lead ions are eluted out in 0.5 M HCl strippent efficiently. These sorbents exhibit excellent reusability up to five cycles without losing appreciable capacity, suggesting better usability in real water samples for many cycles. The polyurethane foam used was obtained from municipal waste, and hence, they cannot generate any additional secondary waste to the environment and make the process more sustainable and economically viable. [ABSTRACT FROM AUTHOR]

The degradation of different flexible polyurethane foams for molded application after thermal aging were compared. A reference sample using traditional higher emission additives and four samples of different composition using low-emission additives were compared. For the modified samples volatile organic compound (VOC) and semi-volatile organic compound (FOG/SVOC) contents fell well below the benchmarking limits, which indicates that the selected low-emission additives are incorporated into the polymer chain. To examine different material properties and for evaluating changes due to increased temperature exposure for a prolonged period of time mechanical and acoustic tests were carried out before and after dry heat aging. It was found that two low emission samples exhibited superior sound absorption compared to the reference sample along with less significant change after aging in the acoustic properties. The compressive strength was lower than the reference as a result of lower product densities. However, the change in compressive strength after aging was less than 15% (with one exception), which is acceptable according to the standard requirements. Thermogravimetric analysis was also performed and revealed that no significant difference can be observed between the examined samples due to heat degradation, indicating that the modifications made to reduce VOC content did not adversely affect the foam’s resistance to thermal degradation. [ABSTRACT FROM AUTHOR]

Compared with other types of sensors, capacitive flexible pressure sensors (CFPS), with low sensitivity, are more susceptible to environmental changes. It is still a considerable challenge to achieve high sensitivity, excellent mechanical properties and long-time structural stability simultaneously. Targeting the aforementioned issues, herein, Ti3C2 (MXene) with high dielectric constant was firstly chemically modified with a poly(ionic liquid) (PIL) via surface-initiated ATRP, and then combined with a porous polyurethane foam (PUF) 3D network structure via a one-step blending foaming method. Thanks to the organic-inorganic hybrid network based on the PU/MXene porous structures and the uniformly distributed micro-capacitor structure provided by MXene@PIL, the mechanical properties, structural stability, flame retardancy and dielectric properties of the composite foam were all significantly enhanced. When the content of MXene@PIL was 10%, the sensitivity of CFPS based on this dielectric were 17.1, 5.2, and 2.5/KPa in the pressure ranges of 0-1 KPa, 1-12 KPa and 12-100 KPa, respectively. In addition, the sensor showed the response and recovery times of 88 and 82 ms under a low pressure of 355 Pa. The light, flexible sensor prepared in this work is expected to be used in wearable devices to monitor physiological signals, and it should also be a good candidate for the next generation of man-machine interface characterization devices. [ABSTRACT FROM AUTHOR]

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This study investigates numerically the safety level of using Aluminum Faced Sandwich Panels (AFSP) in case of fire inside large enclosures. The investigated sandwich roof panel has three layers; inner and outer-faced aluminum sheets and an insulation core (mainly composed of rigid polyurethane foam). Different solutions like adding natural and mechanical ventilation systems are proposed to improve the safety level of the building. The Fire Dynamics Simulator (FDS) code for low-speed flows is deployed for the numerical data to be generated. FDS is an open-source software provided by the National Institute of Standards and Technology (NIST). The final results demonstrate a significant safety level improvement in the presence of the natural and mechanical ventilation systems, compared to large enclosures without the proposed ventilations. [ABSTRACT FROM AUTHOR]

Graphene nanoplatelets and glass sphere (GNP@GS) composite is prepared using a simple mixing process and is loaded in flexible polyurethane foam to produce ultralight weight, high‐performance, electromagnetic interference (EMI) shielding material. The presence of a glass sphere enhances the mobility of graphene nanoplatelets in a polymer matrix forming a continuous conductive network thereby achieving better electrical conductivity and enhanced EMI shielding efficiency. The electrical conductivity of the synthesized GNP@GS/PU foam composites was achieved between 5.69 × 10−8 and 13.25 × 10−4 S/cm at varying filler loading. The maximum shielding effectiveness (i.e., −24.43 dB) was found at 12 wt% GNP@GS‐loaded samples. The shielding results show that the composites have the potential to be employed as ultralight weight, flexible EM shielding materials. These materials are essential in many applications because they are good shield materials that prevent electronic equipment from electromagnetic‐interference, better heat dissipation from the device, and also flexible to support fall protection. [ABSTRACT FROM AUTHOR]

Two polyurethane polyaniline nanocomposites have been synthesized using two in situ polymerization routes of dried and wet bases to valorize the polyurethane waste. The physical and chemical properties of polyurethane-based nanocomposites were compared using SEM, XRD, FTIR, and Zeta potential. SEM images showed that the average particle size of the dried-based composite was 56 nm, while the wet-based composite had an average size of 75 nm. The separation efficiency for methylene blue (MB) and Congo red (CR) dyes was evaluated against free polyurethane foam waste. It was evident that pure polyurethane (PPU) achieved only 4.79% and 16.71% removal for MB and CR, respectively. These dye decontamination efficiencies were enhanced after nano polyaniline decoration of polyurethane foam either through dried base polymerization (DPUP) or wet base polymerization (WPUP). WPUP composite records 11.23% and 85.99% for MB and CR removal, respectively, improved to 26.69% and 90.07% removal using DPUP composite for the respective dyes. The adsorption kinetics, isotherms, and thermodynamics were investigated. The experimental results revealed the pseudo-second-order kinetic model as the most accurately described kinetics model for both CR and MB adsorption. The Langmuir model provided the best fit for the data, with maximum adsorption capacities of 110.98 mg/g for CR and 26.86 mg/g for MB, with corresponding R-squared values of 0.9974 and 0.9608, respectively. Regeneration and reusability studies of PPU, WPUP, and DPUP showed effective reusability, with DPUP displaying the highest adsorption capacity. These results aid in creating eco-friendly and cost-efficient adsorbents for dye removal in environmental sanitation. [ABSTRACT FROM AUTHOR]

In recent years, the prevalence and danger of organophosphorus flame retardants (OPFRs) have drawn attention from all around the world. This study examined twenty-five OPFRs observed in water and sediment samples from the Qiantang River in eastern China, as well as their occurrence, spatial distribution, possible origins, and ecological hazards. All the 25 OPFRs were detected in water and sediment samples. The levels of Σ25OPFRs in water and sediment were 35.5–192 ng/L and 8.84–48.5 ng/g dw, respectively. Chlorinated OPFRs were the main contributions in water, whereas alkyl-OPFRs were the most common congeners found in sediment. Spatial analysis revealed that sample locations in neighboring cities had somewhat higher water concentrations of OPFRs. Slowing down the river current and making the reservoir the main sink of OPFRs, the dam can prevent OPFRs from moving via the Qiantang River. Positive matrix factorization indicated that plasticizer in polyvinyl chloride, polyester resins, and polyurethane foam made the greatest contributions in water, whereas polyurethane foam and textile were the predominant source in sediment. Analysis of sediment–water exchange of OPFRs showed that twelve OPFRs in sediments can re-enter into the water body. The risk quotients showed the ecological risk was low to medium, but trixylyl phosphate exposures posed high ecological risk to aquatic organisms. [ABSTRACT FROM AUTHOR]

Slow rebound polyurethane foam (SPUF) has been widely used due to its advantages such as sound insulation, energy absorption, and good tactile sensation. However, SPUF is prone to harden at low temperature, and its application in medical equipment and households requires significant antibacterial properties. In this paper, self‐made silicone modified polyethylene glycol (Si‐APEG) and graphene oxide supported allicin (Alc@GO) were prepared and used as low‐temperature resistant agent and antibacterial agent, respectively. Low‐temperature resistant polyurethane foam (LSPUF) and antibacterial LSPUF (ALSPUF) were prepared respectively with water as foaming agent. The morphology of ALSPUF was observed by scanning electron microscope. Properties studied include apparent core density and porosity, mechanical properties including tensile strength, 40% compressive hardness, and rebound resilience, as well as low‐temperature resistance. Effects of Si‐APEG content on the structures and properties were analyzed and the LSPUF with an Si‐APEG content of 10 wt.% showed the best comprehensive performance. Therefore, ALSPUFs with Si‐APEG content of 10 wt.% and Alc@GO content of 0–3 wt.% were prepared. The addition of Alc@GO increased the antibacterial ratio significantly without obvious effect on the structure and mechanical properties of LSPUF. The antibacterial ratio of ALSPUF reached 99.07% at a Alc@GO content of 2.5 wt.% and testing time of 60 min. This work provides an effective and feasible method for the preparation of ALSPUF which can be widely used in medical devices and households. Highlights: Silicone modified polyether is a suitable low‐temperature resistant agent for PU foam.Allicin supported on GO provides good antibacterial property for PU foam.ALSPUF has better mechanical properties than SPU. [ABSTRACT FROM AUTHOR]

Background: Chitosan oligosaccharides (COS) have great potential for applications in several fields, including agriculture, food industry or medicine. Nevertheless, the large-scale use of COS requires the development of cost-effective technologies for their production. The main objective of our investigation was to develop an effective method of enzymatic degradation of chitosan in a column reactor using Mucor circinelloides IBT-83 cells, immobilized in a polyurethane foam (PUF). These cells serve as a source of chitosanolytic enzymes. Results: The study revealed that the process of freeze-drying of immobilized mycelium increases the stability of the associated enzymes during chitosan hydrolysis. The use of stabilized preparations as an active reactor bed enables the production of COS at a constant level for 16 reactor cycles (384 h in total), i.e. 216 h longer compared to non-stabilized mycelium. In the hydrolysate, oligomers ranging in structure from dimer to hexamer as well as D-glucosamine were detected. The potential application of the obtained product in agriculture has been verified. The results of phytotests have demonstrated that the introduction of COS into the soil at a concentration of 0.01 or 0.05% w/w resulted in an increase in the growth of Lepidium sativum stem and root, respectively (extensions by 38 and 44% compared to the control sample). Conclusions: The research has verified that the PUF-immobilized M. circinelloides IBT-83 mycelium, which has been stabilized through freeze-drying, is a promising biocatalyst for the environmentally friendly and efficient generation of COS. This biocatalyst has the potential to be used in fertilizers. [ABSTRACT FROM AUTHOR]

The increasing market demand for flexible polyurethane foams (PUFs) is prompting the academic and industrial community to seek solutions for their end‐of‐life management. In this study, this issue is addressed by incorporating β‐amino ester (BAE) moieties into the foam structure. This addition results in flexible hybrid PU‐BAE foams that can be thermally reprocessed and chemically recycled, with cell sizes ranging from 780 to 990 µm and densities between 90 and 150 kg m−3. These foams demonstrate thermomechanical reprocessability, yielding stable PU‐BAE elastomers, with glass transition temperature values ranging from 14 to 25 °C. Stress relaxation experiments reveal remarkably fast relaxation times for these hybrid elastomers (23 s at 160 °C). Furthermore, a systematic investigation of the chemical recyclability of these foams via glycosylation is conducted under mild conditions, achieving complete disintegration within 20 min at 65 °C. Finally, the chemically recycled product is converted into a foam again, achieving a closed loop foam‐to‐foam recycling process. These findings indicate that the integration of BAE into PUFs leads to an enhanced chemical recycling rate, providing a promising avenue for addressing end‐of‐life concerns in PUF‐applications. [ABSTRACT FROM AUTHOR]

Highlights The aim of this paper is to explore the effect of polyurethane foam filler on the out‐of‐plane compressive property and low‐velocity impact resistance of the orthogonal corrugated sandwich panel by experimental method. The results show that foam filling increases the energy absorption and specific energy absorption of the orthogonal corrugated sandwich panel by 64.75% and 38.22% under compressive load, respectively. Furthermore, during compression, the filled foam causes the core strut undergo pure buckling failure and gradually folds rather than brittle fracture. Under low‐velocity impact, the strengthening effect of foam filling on the first peak load of the load–displacement of the orthogonal corrugated sandwich panel decreases with the increase of impact energy, while the inhibition effect on the impactor drop increases with the increase of impact energy. The results can provide a reference for the design and optimization of foam‐filled hybrid sandwich structures. The compressive property and low‐velocity impact resistance of the foam‐filled orthogonal corrugated sandwich panel are tested. The effect of foam filling on the mechanical properties of the orthogonal corrugated sandwich panel is obtained by comparing the out‐of‐plane compressive response and low‐velocity impact response of the empty and foam‐filled orthogonal corrugated sandwich panel and foam sandwich panel. Foam filling can improve the load‐bearing property and energy‐absorbing capacity of the orthogonal corrugated sandwich panel and make it more stable progressive damage. [ABSTRACT FROM AUTHOR]

Fluorescent foams with interconnected pores are attractive for the detection and quantification of various products. However, many fluorescent probes are suffering from aggregation‐caused fluorescence quenching in their solid/aggregated state, are costly, and/or not straightforward to incorporate in foams, limiting their utility for this application. Herein, non‐isocyanate polyurethane foams, prepared by the simple water‐induced self‐blowing process, present a nonconventional fluorescence behaviour, i.e. they are intrinsically fluorescent with a multicolor emission without requiring ex situ traditional fluorescent probes. These foams demonstrate utility for capturing‐sensing gaseous formaldehyde (an emblematic indoor air pollutant), as well as for detecting and quantifying various metal ions (Fe2+, Cu2+, Fe3+, Hg2+). They are also able to selectively sense tetracycline antibiotic in a ratiometric way with a high sensitivity. By exploiting the unique multicolor photoluminescent foam properties, a smartphone‐compatible device is used for the facile antibiotic quantification. This nonconventional fluorescence behaviour is discussed experimentally and theoretically, and is mainly based on clusteroluminescence originating from multiple hydrogen bonding and hetero‐atomic sub‐luminophores, thus from aggregation‐induced emission luminogens that are naturally present in the foams. This work illustrates that easily accessible non‐conventional fluorescent NIPU foams characterized by a modular emission wavelength have an enormous potential for multiple substrates detection and quantification. [ABSTRACT FROM AUTHOR]

In this work, a new class of fourth-generation, zero ozone depletion potential, hydrofluoroolefin-based blowing agents were used to prepare phenolic foam. While hydrofluoroolefin blowing agents have been used previously to prepare polyurethane foams, few studies have been reported on their use in phenolic foams. We introduce an effective method for foam preparation using two low-boiling blowing agents, cis-1,1,1,4,4,4-hexafluoro-2-butene and trans-1,1,1,4,4,4-hexafluoro-2-butene, and their combinations with hexane. Traditionally, phenolic foams have been prepared using chlorofluorocarbons and hydrochlorofluorocarbons, which can have harmful effects on the environment due to their high ozone depletion potential or global warming potential. Conductor-like screening model for real solvents (COSMO-RS) modeling studies were performed to understand the effects of different blowing agent combinations on their boiling points. A series of phenolic foams were prepared by varying the concentration of the hydrofluoroolefin and the hydrofluoroolefin–hexane blowing agent combinations. The concentrations of the surfactant, Agnique CSO 30, and the toughening agent, polyethylene glycol, were also varied to yield a formulation with the optimal properties. The foams formulated with the hydrofluoroolefin–hexane mixture displayed a higher compressive strength and a lower thermal conductivity than those prepared with either hydrofluoroolefin or hexane alone. The cell microstructure of all the foams was examined using scanning electron microscopy. By introducing flexible chains into the resin matrix, PEG facilitates proper distribution of hydrofluoroolefin–hexane blowing agents and other reagents and thereby increases the mechanical strength of the foam. [ABSTRACT FROM AUTHOR]

Recently, the influence of the concept of environmental sustainability has increased, which includes environmentally friendly measures related to reducing the consumption of petrochemical fuels and converting post-production feedstocks into raw materials for the synthesis of polymeric materials, the addition of which would improve the performance of the final product. In this regard, the development of bio-based polyurethane foams can be carried out by, among other things, modifying polyurethane foams with vegetable or waste fillers. This paper investigates the possibility of using walnut shells (WS) and the mineral fillers vermiculite (V) and perlite (P) as a flame retardant to increase fire safety and thermal stability at higher temperatures. The effects of the fillers in amounts of 10 wt.% on selected properties of the polyurethane composites, such as rheological properties (dynamic viscosity and processing times), mechanical properties (compressive strength, flexural strength, and hardness), insulating properties (thermal conductivity), and flame retardant properties (e.g., ignition time, limiting oxygen index, and peak heat release) were investigated. It has been shown that polyurethane foams containing fillers have better performance properties compared to unmodified polyurethane foams. [ABSTRACT FROM AUTHOR]

Polyurethane foams constitute highly problematic waste due to their low density and consequently large volume. Among the most promising recycling approaches, the glycolysis of polyurethane waste stands out and was extensively discussed in this article. Existing literature reviews lack a detailed analysis of glycolysis processes and a clear presentation of the most important data. However, in this review, the scientific literature on glycolysis has been thoroughly examined and updated with the latest research in the field. The article provides an overview of glycolysis methods, categorized into rigid and flexible foams, along with a review of the catalysts and process conditions employed. Additionally, this study offers a comprehensive analysis of industrial methods protected by active patents, which has not been previously explored in the literature. This detailed examination of patent information adds significant value to the review and distinguishes it from others. Furthermore, this review also aims to introduce the main types of polyurethanes and their properties. It outlines the fundamentals of recycling strategies, thermomodernization trends, and environmental considerations, highlighting the critical role of recycling in the industry. The article serves as a complete foundation for exploring new alternative methods in this field. [ABSTRACT FROM AUTHOR]

This study presents a comprehensive multiscale analysis of sandwich beams with a polyurethane foam (PUF) core, delivering a numerical comparison between finite element methods (FEMs) and a meshless method: the radial point interpolation method (RPIM). This work aims to combine RPIM with homogenisation techniques for multiscale analysis, being divided in two phases. In the first phase, bulk PUF material was modified by incorporating circular holes to create PUFs with varying volume fractions. Then, using a homogenisation technique coupled with FEM and four versions of RPIM, the homogenised mechanical properties of distinct PUF with different volume fractions were determined. It was observed that RPIM formulations, with higher-order integration schemes, are capable of approximating the solution and field smoothness of high-order FEM formulations. However, seeking a comparable field smoothness represents prohibitive computational costs for RPIM formulations. In a second phase, the obtained homogenised mechanical properties were applied to large-scale sandwich beam problems with homogeneous and approximately functionally graded cores, showing RPIM's capability to closely approximate FEM results. The analysis of stress distributions along the thickness of the beam highlighted RPIM's tendency to yield lower stress values near domain edges, albeit with convergence towards agreement among different formulations. It was found that RPIM formulations with lower nodal connectivity are very efficient, balancing computational cost and accuracy. Overall, this study shows RPIM's viability as an alternative to FEM for addressing practical elasticity applications. [ABSTRACT FROM AUTHOR]

Many energy absorption applications utilize flexible polymeric foams for their viscoelastic properties. It is desired that the material will perform consistently across repeated compression cycles. This study examines the effect of fatigue at low strain rates on the viscoelasticity of open‐cell polyurethane foam. Six polyurethanes of the same base composition with two porosities (70% and 80%) and three chemical indexes (79i, 100i, and 121i) are tested. Large deformation cyclic compression of the foams is conducted on a universal testing system (UTS). These data are then post‐processed leveraging dynamic mechanical analysis Fourier transform rheology to characterize changes in the viscoelasticity of the materials over fatigue cycles. Results show that foams can increase or decrease in stiffness up to 10% over 104 cycles. Specifically, higher chemical index, higher excitation frequency, and larger excitation amplitude correlate with a more pronounced decrease in stiffness. Damping can also change by 15% and correlates with chemical index and excitation frequency. Consequently, the findings suggest that internal foam structure and bulk material properties as well as applied loading parameters affect the viscoelastic fatigue response of flexible polymeric foams. [ABSTRACT FROM AUTHOR]

The enhancement of flame resistance and mechanical strength is critical for the utilization of rigid polyurethane foam (RPUF) composites. In this study, the efficient synergistic flame‐retardant system, incorporating dimethyl methylphosphonate (DMMP) and expandable graphite (EG), with the addition of refined alkali lignin (A‐lignin) were aimed to superior fire resistance and mechanical integrity for RPUF. Furthermore, the flame retardancy and charring ability of obtained RPUF were obviously enhanced. Notably, an RPUF mixture containing A‐lignin, DMMP, and EG demonstrated substantial charring at elevated temperatures, improved limiting oxygen index, and met the UL‐94 V‐0 rating. Cone calorimeter test indicated that this formulation produces less heat and smoke than pure RPUF. The flame‐retardant efficacy of obtained RPUF was attributed to the formation of a protective char layer coupled with the free radical neutralization properties of DMMP, collectively enhancing the flame retardancy obtained RPUF. Additionally, this RPUF variant showed significant advancements in both mechanical and thermal performance. This study outlines a successful strategy for developing RPUF composites endowed with enhanced flame retardancy and mechanical strengths. [ABSTRACT FROM AUTHOR]

Steel slag (SS) as solid waste, has low resource utilization efficiency and seriously endangers environmental safety and human health. To explore the potential utilization value of SS and address the flammability challenge of rigid polyurethane foam (RPUF), with a novel flame‐retardant system composed by SS and dimethyl methyl phosphonate (DMMP) was explored. The DMMP/SS system effectively improved the high temperature stability of the RPUF composites. When the mass ratio of SS and DMMP was 1:1, the limiting oxygen index of RPUF/DMMP/SS reached 23.1 vol% and UL‐94 vertical combustion tests passed V‐2 level. Upon incorporation of 15 wt% DMMP, the initial decomposition temperature (T−5 wt%) reduced to 165.3°C, a decrease of 32.2%, while the Tmax2 and residue yield at 700°C exhibited negligible alteration. The peak heat release rate of RPUF/DMMP/SS composite (118.20 W g−1) was 11.02% lower than that of pure RPUF, indicating the significant enhancement of fire safety of the composites. Results confirmed that a synergistic flame‐retardant mechanism was existed between DMMP and SS in enhancing the fire safety of RPUF composite. Introducing a 20 wt% SS content reduces the ID/IG ratio to 1.85, thereby markedly enhancing its heat resistance. This work provides a new application field of SS and paves a novel approach to enhance fire safety of polymers. [ABSTRACT FROM AUTHOR]

Polymeric foams derived from bio‐based resources and capable of self‐healing and recycling ability are of great demand to fulfill various applications and address environmental concerns related to accumulation of plastic wastes. In this article, a set of polyester‐based covalent adaptable biofoams (CABs) synthesized from carbohydrates and other bio‐derived precursors under catalyst free conditions to offer a sustainable alternative to conventional toxic isocyanate‐based polyurethane foams is reported. The dynamic β‐keto carboxylate linkages present in these biofoams impart self‐healing ability and recyclability to these samples. These CABs display adequate tensile properties especially compressive strength (≤123 MPa) and hysteresis behavior. The CABs swiftly stress relax at 150 °C and are reprocessable under similar temperature conditions. These biofoams have displayed potential for use as attachment on solar photovoltaics to augment the output efficiency. These CABs with limited swellability in polar protic solvents and adequate mechanical resilience are suitable for other commodity applications. [ABSTRACT FROM AUTHOR]

One of the primary challenges faced by sandwich composites is facesheet-core debonding, which can be mitigated through various techniques such as z-pinning and stitching through the thickness. This study investigates the impact of stitching on the bending behavior of sandwich composites comprising E-glass composite facesheets and a polyurethane foam core, employing experimental, numerical, and analytical methods. Specimens were stitched at three stitch spacings of 0.5, 1, and 2 cm, with a stitch pitch of 0.8 cm and stitch seam angles of 0°, 90°, 0/90°, ±45°, 45°/90°, and ±60°. Analysis of facesheet bending stress, core shear stress, and bending rigidity of stitched specimens was conducted through three-point bending tests and compared with unstitched specimens. Results indicate that reducing stitch spacing, thereby increasing stitch density, improves bending strength, and the best bending behavior observed at ±45° stitch seam angles. Damage assessment revealed fractures and depression of the foam, wrinkles on the upper facesheet, and buckling failure of resin columns. Additionally, a theoretical model predicted bending rigidity, showing good agreement (4%–15%) with experimental data. Finite element analysis using the ABAQUS program validated the experimental results, suggesting numerical modeling as a viable method for predicting flexural properties of stitched foam core sandwich composites. [ABSTRACT FROM AUTHOR]

This study evaluates a solar PV-powered evaporative cooling system for vegetable cooling. The system features dual cooling chambers with two different biomass pads, operating at different temperatures. To assess its potential, the research examines the evolution of temperature and humidity of the cooling chamber, evaporative effectiveness, cooling capacity, coefficient of performance (COP), energy metrics, greenhouse gas emissions, and overall cost. The results show that the system achieved a temperature depression range of 0.22 to 5.2 °C and 0.57 to 10.94 °C for wood shavings and polyurethane foam, respectively, under no-load conditions, while the values were 0.79 to 4.7 °C and 1.22 to 9.88 °C, with average values of 3.09 and 7.0 °C, for the same materials under loaded conditions. Loaded conditions also yielded a cooling capacity of 5.7 to 33.93 W for wood shavings and 8.13 to 75.55 W for polyurethane foam. The cooling efficiency ranged from 19.9 to 96.42% for polyurethane foam and 3.62 to 60% for wood shavings. The system's COP was higher than that of solar-powered mechanical chillers, ranging from 2.37 to 22.92. The energy production factor was 2.3 to 2.4, with a lifecycle conversion efficiency of 0.5 and an energy payback time of 1.1 and 2.2 years for using polyurethane foam and wood shavings, respectively. The net present value was positive, and the levelized cost of energy was low, at 36.7 to 38.3 NGN/kWh (0.043–0.045 USD/kWh), making it a viable alternative to grid-based energy systems in Nigeria. Additionally, the system offers significant CO2 mitigation potential, with estimated carbon credits of NGN 65,059 (USD 71.56) and NGN 98,576.49 (USD 108.43) over its lifetime. [ABSTRACT FROM AUTHOR]

This study investigated the thermal and mechanical properties of polyurethane foam (PUF) sandwich panels reinforced with varying amounts of clay nanoparticles (0, 0.5, 1 and 2 wt%) fabricated using the compression molding process. However, these composites were fixed to cores with a honeycomb structure. The morphology of PUF sandwich panels reinforced with clay nanoparticles was examined by scanning electron microscopy (SEM). The presence of clay nanoparticles in the honeycomb structure let to a reduction in cell size and an increase in the number of cells per unit volume. The impact of clay nanoparticles on the thermal properties of PUF reinforced with clay nanoparticles was investigated using thermogravimetric and dynamic mechanical thermal analysis (DMTA). The results indicated that the incorporation of clay nanoparticles as reinforcement enhanced the thermal properties of the PUF sandwich panel samples. Mechanical characterization technique including compression, three-point bending and drop weight impact tests displayed that the PUF reinforced with 1 wt% clay nanoparticles exhibited the most significant improvement in mechanical properties. [ABSTRACT FROM AUTHOR]

Over the past decade, distributed acoustic sensing has been utilized for structural health monitoring in various applications, owing to its continuous measurement capability in both time and space and its ability to deliver extensive data on the conditions of large structures using just a single optical cable. This work aims to evaluate the performance of distributed acoustic sensing for monitoring a multilayer structure on a laboratory scale. The proposed structure comprises four layers: a medium-density fiberboard and three rigid polyurethane foam slabs. Three different damages were emulated in the structure: two in the first layer of rigid polyurethane foam and another in the medium-density fiberboard layer. The results include the detection of the mechanical wave, comparing the response with point sensors used for reference, and evaluating how the measured signal behaves in time and frequency in the face of different damages in the multilayer structure. The tests demonstrate that evaluating signals in both time and frequency domains presents different characteristics for each condition analyzed. The supervised support vector machine classifier was used to automate the classification of these damages, achieving an accuracy of 93%. The combination of distributed acoustic sensing with this learning algorithm creates the condition for developing a smart tool for monitoring multilayer structures. [ABSTRACT FROM AUTHOR]

Measurements of the properties of soft materials are important from the point of view of medical diagnostics of soft tissues as well as testing the quality of food products and many technical materials. One of the frequently used techniques for testing such materials, attractive due to its non-invasive nature, is the indentation technique, which does not puncture the material. The difficulty of testing soft materials, which affects the objectivity of the results, is related to the problems of stable positioning of the studied material in relation to the indentation apparatus, especially with a device held by the operator. This work concerns the comparison of test results using an indentation apparatus mounted on mobile and stationary handles. The tested materials are cylindrical samples of polyurethane foams with three different stiffnesses and the same samples with a 0.5 or 1 mm thick silicone layer. The study presented uses an apparatus with a flat cylindrical indenter, with a surface area of 1 cm2, pressed to a depth of 10 mm (so-called deep tests). Based on the recorded force changes over time, five descriptors of the indentation test were determined and compared for both types of handles. The tests performed showed that the elastic properties of foam materials alone and with a silicone layer can be effectively characterized by the maximum forces during recessing and retraction and the slopes of the recessing and retraction curves. In the case of two-layer materials, these descriptors reflect both the characteristics of the foams and the silicone layer. The results show that the above property of the deep indentation method distinguishes it from the shallow indentation method. The repeatability of the tests performed in the mobile and stationary holders were determined to be comparable. [ABSTRACT FROM AUTHOR]

Polyurethanes are the result of a reaction between an isocyanate and a polyol. The large variety of possible reagents creates many possible polyurethanes to be made, such as soft foams, rigid foams, coatings, and adhesives. This polymer is one of the most produced and consumed polymers in the world with an ever-increasing demand. Despite its usual petrochemical nature, research on bio-based polyurethanes flourishes due to the ease in creating bio-based polyols. This work covers the synthesis of a novel macauba kernel oil polyol by the epoxidation of the oil, followed by a ring-opening reaction of the epoxide with glycerol, used for the preparation of polyurethane foams using different NCO/OH ratios. The FTIR and H1 results confirm the formation of the epoxide and polyol, and the polymers in all NCO/OH ratios were confirmed by FTIR, showing great similarities between the samples, especially PU 1.0 and PU 1.2. Despite the TGs showing close behaviors for the three samples, their DTGs showed great difference between the samples, with PU 1.0 presenting a regular PU DTG profile with three degradation peaks while the other two sample presented five degradation peaks, indicating a higher crosslinking density in them. [ABSTRACT FROM AUTHOR]

Polymeric foams are used in many applications, from packaging to structural applications. While polymeric foams have good mechanical performance in compression, they are brittle in tension and bending; fibre reinforcement can enhance their tension and flexural behaviour. This work reports a novel investigation of the mechanical properties of fibre-reinforced polyurethane (FRPU) foams with natural henequen fibres. Pull-out tests were performed with 10 mm fibres and various foam densities to identify the optimal density of 100 kg/m3. Thus, FRPU foams with this density and fibre contents of 1, 2 and 3 wt% were manufactured for mechanical testing. Compression tests showed an increase in the elastic modulus of the FRPU foam specimens compared to the unreinforced PU foam. The FRPU foams also exhibited higher yield stress, which was attributed to the reinforcing effect of the fibres on the cell walls. A maximum increase of 71% in the compressive yield stress was observed for the FRPU foam specimens with a fibre content of 2%. In addition, FRPU foam specimens absorbed more energy for any given strain than the unreinforced PU foam. Flexural tests showed the FRPU foams exhibited increased flexural strength compared to the unreinforced PU foam. A maximum increase of 40% in the flexural strength was observed for the FRPU foam with a fibre content of 1%. The findings reported here are significant because they suggest that FRPU foams incorporating natural henequen fibre exhibit promising potential as sustainable materials with enhanced mechanical properties. [ABSTRACT FROM AUTHOR]

The preparation of rigid polyurethane foam with uniform pore size is extremely challenging. In this work, double‐effect baking powder was used as foaming agent, and rigid polyurethane foam with regular morphology was successfully prepared through semi‐prepolymerization. The rigid polyurethane foam apertures with regular morphology were controlled by the secondary release of CO2 when the content of baking powder is 0.30 part. Combined with theoretical calculation and experimental test, it is found that the particle size distribution, wall thickness, and hole shape are uniform, regular, thin, polygonal, and few broken holes. The compression strength, contact angle, and surface energy of the rigid polyurethane foam are 33.36 kPa, 109.6°, and 21.8 mJ/m2 after adding 0.20 part of double‐effect baking powder, respectively. By adjusting the amount of double‐acting baking powder, the porosity, mechanical properties and foam rate of the polyurethane foams could be significantly improved. Due to the molecular solvation effect, rigid polyurethane foams will deform in the water and oil due phase, but it can remain stable for a long time at room temperature without solvent. It provides a new method for the preparation of rigid polyurethane foam, which is expected to be widely used in transportation and other fields. Highlights: Baking powder was firstly used as a foaming modifier for rigid polyurethane.Baking powder releases CO2 twice to ensure uniform structure of polyurethane cell.Rigid polyurethane foam has long‐term stability and regular, uniform cell holes.The porosity and mechanical properties of foams could be significantly improved.Foaming mechanism of rigid polyurethane using baking powder was firstly revealed. [ABSTRACT FROM AUTHOR]