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We investigated the possibility of synthesizing Co nanoparticles in CoZr n H/AlO x (OH) y /Al ceramic-metal catalysts and controlling the catalytic properties of these nanoparticles in syngas conversion by changing the Co/Zr ratio. The CoZr nanocomposites were obtained from metal powders by mechanochemical activation in a high-energy mill under an argon atmosphere, followed by treatment with hydrogen at high pressure and room temperature. Ceramic-metal catalysts were prepared by mixing the corresponding CoZr n H powder nanocomposite (30 wt%) with powdered aluminum (70 wt%), hydrothermal treatment of the mixture and subsequent calcination. The materials were characterized with a set of physicochemical methods: powder X-ray diffraction, scanning electron microscopy, 59 Co internal field nuclear magnetic resonance spectroscopy, and temperature programmed reduction. Catalytic studies were performed in a laboratory fixed-bed flow reactor at 2 MPA and 210-270 °C. It is shown that the activity in syngas conversion to C 5+ hydrocarbons and selectivity to methane and C 2 -C 4 hydrocarbons depend on the Co/Zr ratio. Thus, with an increase in the zirconium content in the samples, the interaction of metal cobalt with metal zirconium improves in the process of mechanical activation and subsequent treatment with hydrogen. The destruction of the agglomerates of crystallites of metallic cobalt in the form of β-Co (Co fcc ) occurs as well as their transformation to α-Co (Co hcp ) particles active in the syngas conversion to C 5+ hydrocarbons. This can explain the highest specific yield of C 5+ hydrocarbons on a cermet with the lowest Co/Zr ratio.

Enhanced activity in low-temperature water-gas shift (LT-WGS) reaction of some ceramometal catalysts compared to conventional Cu-Zn-Al oxide catalyst was demonstrated. Porous ceramometals were synthesized from powdered CuAl alloys prepared by mechanical alloying with the addition of either CuAl exp powders produced by current spark explosion of Cu+Al wires or CuZnAl oxide obtained by coprecipitation. Their structural, microstructural, and textural characteristics were examined by means of X-ray diffraction, scanning electron microscopy with energy-dispersive X-ray spectrometry, NMR, and adsorption methods, and catalytic properties were studied in the LT-WGS reaction. CuAlO/CuAl ceramometals were found to have mostly the egg-shell microstructure with the metallic cores (Al x Cu 1- x , Al 2 Cu, and Al 4 Cu 9 ) and the oxide shell containing copper oxides and/or mixed oxides of copper and aluminum and, at same time, CuAlO/CuAl ceramometal with incorporated additives was found to create a more complicated microstructure. A large amount of X-ray amorphous oxides of copper and aluminum is typical for all composites. CuAl ceramometal was shown to be more active than the CuZnAl oxide catalyst in spite of a much lower specific surface area. The CuAl+CuZnAl catalyst consisting of prismatic granules showed a higher activity in comparison with CuZnAl oxide consisting of cylindrical granules. The activity of the composite granulated catalyst referred to its unit weight was more than 6-fold higher as compared to the oxide catalyst, while the activity per the surface area was found to be more than an order of magnitude higher due to much higher specific activity of small fraction and additively much lower diffusion limitation of granules., Competing Interests: The authors declare no competing financial interest., (Copyright © 2020 American Chemical Society.)