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Packaging and labels are used for a variety of products and have become an indispensable part of daily life, while products without labels or packaging cause uncertainty among consumers. The global trend is to reduce the amount of packaging waste by recycling and reusing the same material or using other available waste raw materials. With large quantities of stalks remaining discarded in the fields after harvest each year, cereal straw is emerging as an alternative source of lignocellulosic fibers for secondary green packaging and labels. In this study, the usability of printed papers with discarded lignocellulosic fibers by offset and gravure printing processes for secondary green packaging and labels was observed based on the qualitative parameters of reproduction and ink penetration into the printing substrate. From the obtained results, it can be concluded that gravure prints have greater penetration of the ink into the printing substrate, resulting in more uneven surface coverage with printing ink, compared to offset prints, where the viscosity of the ink and the printing process itself have the greatest influence. Therefore, these substrates with discarded lignocellulosic fibers can be used for secondary green packaging and labeling printed by the offset printing process, while gravure printing requires an additional coating or a larger amount of filler in the paper structure.

Even though most information is digitized today, paper as a printing substrate is still essential. The quality of the paper depends on whether it has the properties required for its intended use, which will fundamentally rely on the raw materials used. Nowadays, the production of paper and board is increasingly focused on alternative non-wood raw materials. In this context, the main objective of this research is to improve the quality of prints on laboratory-made papers with supplementary barley pulp by coating the surface of the papers with titanium dioxide coating. Since laboratory-made papers were not subjected to the bleaching process and no additional surface treatments were used, TiO2-based coating proved to be one of the ways to improve the quality of the prints on such substrates. In this study, it was concluded that TiO2-based coating did not affect the colorimetric values of the black prints to the extent that it affected the colorimetric values of the magenta prints. However, density of printed inks was increased up to 14% for prints on laboratory-made papers with higher amount of barley pulp and TiO2-based coating in two layers.

Today the print quality of digital printing techniques has improved and is considered satisfactory and competitive to analogue techniques for certain graphic products. Satisfactory print quality mostly depends on the interaction of ink and printing substrate where ink penetration has an important role. Namely, the ink penetration affects the parameters that describe the print quality together with visual appearance of print density and mottling. Therefore, it is important to select an adequate printing substrate for each printing technique. Awareness of environmental problems related to the shortage of wood raw materials has led to an increase in the use of recycled printing paper and in particular the implementation of new alternative sources of cellulose fibres instead of virgin wood fibres in the papermaking process. In this research the emphasis is precisely on defining the influence of ink penetration into laboratory papers made of triticale pulp on the final print quality. The laboratory printing papers were obtained by mixing triticale pulp with pulp from recycled fibres in three different portions. Papers were thereafter printed by ultraviolet (UV) inkjet printer and the ink penetration within laboratory papers with and without straw pulp was analysed using two methods of ink penetration analysis (microscopic/spectroscopic). The influence of ink penetration on the final print quality was observed and analysed based on several quality parameters (optical ink density, mottling and colorimetric values). These results confirmed that triticale pulp in laboratory papers provides equal print quality compared to laboratory papers made only from pulp from recycled fibres.

Surface characteristics of printing substrates are of the utmost importance to all types of paper that interact with ink. During all types of printing processes, the behaviour of the liquid phase (ink or dye) on the paper is directly defined by the paper cellulose-based surface. The printed ink spreads and penetrates more into paper fibres when the paper surface is rougher and more permeable. Contact angle measurements by sessile drop method are considered the most appropriate for determining the paper sheet surface energy. Paper as hydrophilic material has a high absorption rate resulting in a low contact angle. The objective of this study was to evaluate the surface free energy of laboratory-made papers containing straw pulp obtained from residues after the harvest of the most cultivated cereals in Croatia (wheat, barley and triticale). The obtained surface free energy results are promising for straw pulp usage in the manufacture of printing paper.

Considering that optical properties play a very important role in the printing industry, this research focused on analysing the optical properties (opacity, whiteness, brightness and yellowness) of laboratory made papers from recycled wood pulp, with the addition of different straw contents, coated with titanium dioxide white ink. Titanium dioxide white ink was applied on laboratory papers to achieve optical characteristics as those of commercial papers recommended by ISO 12647. All the coated laboratory papers presented whiteness within the recommendations of the standard. Almost all the coated papers made with the addition of straw pulp achieved satisfactory optical properties, especially those containing 10% and 20% straw pulp. Coated laboratory papers containing 10% and 20% wheat pulp were comparable to commercial paper and reached a similar value of brightness, while their opacity and yellowness values were even better than those of commercial paper. In order to preserve the natural appearance of papers made with the addition of straw pulp, it is possible to conduct selective white printing as background for high-quality printing.

Today, the paper industry is faced with a global deficiency of raw wood materials, so alternative sources of virgin cellulose fibres are playing an important role in paper production. Agricultural countries produce large quantities of crop farming by-products such as straw, which is an interesting alternative raw material for cellulose fibres. Straw is used in many industries because of its numerous advantages: animal food industry, biofuel industry, construction industry and as artistic material. The potential use of straw production residues is of great importance in paper and printing industry. The focus of this research is on triticale straw, which was used as a non-wood fibre source for paper production. Namely, triticale straw was converted into semi-chemical pulp and was combined with recycled wood pulp in order to produce alternative laboratory papers. The usability of this kind of laboratory papers in printing industry was analysed based on line reproduction quality. This research evaluated and analysed line reproduction quality based on four line attributes: width, blurriness and raggedness. The results of this research proved that triticale pulp in laboratory papers has equal influence on line printing quality as the recycled wood pulp.

Global awareness that packaging has to be fully adequate and of high quality, is gradually increasing. That is why printing inks and substrates, which have no detrimental effect on packed products, should be considered a compulsory precondition for food and tobacco packaging. Printing inks that have been developed in the recent years, especially for food and tobacco packaging, have low-odour and low migration into the printing substrate during the drying process. Their migration into the printing substrate is within the acceptable limits and has no detrimental effect in terms of food safety. Another extremely important element of prints in high quality food and tobacco packaging is their stability, as they have to be resistant to liquids and chemicals, which are a part of packed product. The selection of an appropriate printing substrate is also extremely relevant, since the interaction of substrate with printing inks should have zero effect on the packed product and should not change the physical appearance of packaging. This paper presents the results of analysing the stability of laboratory samples printed with low-migration inks, observed immediately after the printing (unaged) and two treatments of accelerated aging. The accelerated aging of prints was conducted in order to simulate conditions in which food and tobacco packaging can be found due to the prolonged indoors storage. The stability of prints was analysed based on optical characteristics by observing the prints’ relative reflectance curves.