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A methodology for determining overbreaks in hard rock tunnel construction using the drill-and-blast technique is presented in this paper. The methodology was developed for and applied to crystalline medium- to thick-bedded limestone, but it can be used in any jointed hard rock mass. Overbreaks are inevitable in hard rock tunnelling in a low-confinement environment (shallow tunnels up to several hundred meters deep) as a result of wedge failures along unfavourably oriented discontinuities caused by blasting. It is widely accepted in engineering practise that overbreaks will be inevitable even if smooth contour blasting is applied. If not controlled, overbreaks can result in extreme financial and time costs; and determining, predicting, and mitigating them is the key to successful tunnel construction in hard rock. Technological overbreaks, which are caused by the inappropriate use of drill-and-blast excavation, are not easily distinguished from the inevitable overbreaks dictated by the geological conditions with which they interfere and overlap. A methodology was developed with the aim of distinguishing the two causes of overbreaks, which can be applied in any phase of tunnel construction for evaluation or mitigation. The analysis of key inputs, including geological face mapping, shear strength tests along discontinuities of the rock mass, and their spatial orientation relative to tunnel advancement and survey overbreak measurements, is presented in this paper. Due to the stochastic and statistical nature of the problem, a probabilistic concept was also applied as part of the method so that the probability of failure around unprotected tunnel sections could be determined. The so-called stability criterion is introduced to distinguish between stable and unstable sections in terms of the probabilistic safety factor. The quantification of overbreaks, including the threshold value distinguishing technological from geological overbreaks, is proposed. The application of the methodology, demonstrated on an 8.1 km long section of a 12 km long pressure tunnel in hard rock, is presented in the paper.

Several constitutive models had been developed by other researchers to cover the main features of mechanical behaviour of natural overconsolidated clays, such as the nonlinear stress–strain response at small and large strains, and the recent stress history effect. Kinematic hardening models include these features to facilitate realistic predictions of soil–structure interaction. This paper presents the further development of a kinematic hardening model BRICK that includes anisotropy and the influence of soil structure on the mechanical behaviour of a natural clay. High quality laboratory tests were used to calibrate the input parameters of the model in a single element configuration, and a documented boundary value problem of tunnel excavation was used to validate the model in finite element calculations. A comprehensive comparative study between the predictions of different kinematic hardening models, using two different software packages, was carried out. It was observed that the SA_BRICK model is in fair agreement with the observed data and gives improved predictions in comparison to other kinematic hardening models, particularly in terms of narrowness of the settlement trough above the tunnel. Advanced predictions of ground deformations caused by tunnel excavations can be effectively used to mitigate possible damage of existing structures affected by tunnelling in an urban environment.

Rehabilitation works are often needed to preserve historical underground galleries built in soft carbonate rock. The Kalemegdan fortress galleries, located in Belgrade (Serbia) were built during the 18th century using the room-and-pillars method. Instabilities have been caused by the detrition and weathering of the rock which formed the pillars. Regardless of the fact that they lost their bearing capacity, the main requirement of the authorities was that the pillars be preserved in their current state. This controversial and difficult task was achieved by the suspension of the roof in the gallery using a combination of pre-stressed geotechnical anchors and passive rock bolts. Control of the mobilization of the anchors and the geodetic survey of the target benchmarks proved that the rehabilitation was successful in the long-term. The results of the geological investigation of the site, research solutions and remedial works are described in this paper.