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Most methodologies to measure the moisture‐induced deformation (hygro‐expansion) of paper microconstituents, including fibres and interfibre bonds, are low resolution or time‐consuming. Hence, here, a novel method is proposed and validated to measure high‐resolution full‐field strain maps of paper microconstituents during hygro‐expansion, based on environmental scanning electron microscopy (ESEM). To this end, a novel climate stage enables accurate control of the relative humidity (RH) near the specimen in the ESEM from 0%–100%. The fibre surface, which is decorated a priori with a microparticle pattern, is captured during RH change. Subsequently, correlating the fibre surface using a dedicated global digital image correlation algorithm enables high‐resolution hygro‐expansion strain maps. Method optimisation involved performing contrast enhancement, scan‐correction to reduce ESEM artefacts and a background correction, resulting in a strain resolution of 6·10−4. Method validation revealed that the fibres' crystallinity is affected by the electron beam, even for minimal invasive electron beam settings. Interestingly, however, the fibres consistently exhibit conventional hygro‐expansion behaviour during the drying slopes. Using the optimised procedure, hygro‐expansion characterisation of two interfibre bonds and four interfibre bond cross‐sections revealed the competition between the low longitudinal and large transverse fibre hygro‐expansion in the bonded area. [ABSTRACT FROM AUTHOR]

The dimensional stability of paper products is a well-known problem, affecting multiple engineering applications. The macroscopic response of paper to moisture variations is governed by complex mechanisms originating in the material at all length-scales down to the fiber-level. Therefore, a recently-developed method, based on Global Digital Height Correlation of surface topographies is here exploited to measure the full-field hygro-expansion of single fibers, i. e. a surface strain tensor map over the full field of view is obtained as function of time. From the strain field, the longitudinal and transverse hygro-expansion and principle strains can be calculated. Long- and intermediate-duration dynamic tests are conducted on softwood and hardwood fibers. A large spread in the softwood fiber's transverse and longitudinal hygro-expansion coefficient ratio was found, while hardwood fibers behave more consistently. Computing the principle strain ratios reduces this spread, as it takes into account the variations of the deformation direction, which is directly affected by the micro-fibril angle (MFA). Furthermore, long-duration tests allow identification of the half-times at which the fibers equilibrate. Finally, the determined major strain angles for all fibers are consistent with the MFA ranges reported in the literature. [ABSTRACT FROM AUTHOR]