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This paper presents a systematic evaluation approach of three-phase pulsewidth-modulated (PWM) ac-ac converter topologies for high-density applications. All major components and subsystems in a converter are considered and the interdependence of all the constraints and design parameters is systematically studied. The key design parameters, including switching frequency, modulation scheme, and passive values, are selected by considering their impacts on loss, harmonics, electromagnetic interference (EMI), control dynamics and stability, and protection. The component selection criteria as well as the physical design procedures are developed from the high-density standpoint. The concept of using the same inductor for harmonic suppression and EMI filtering is introduced in the design. With the proposed methodology, four converter topologies, a back-to-back voltage source converter (BTB-VSC), a nonregenerative three-level boost (Vienna-type) rectifier plus voltage source inverter (NTR-VSI), a back-to-back current source converter (BTB-CSC), and a 12-switch matrix converter, are analyzed and compared for high specific power using SiC devices. The evaluation results show that with the conditions specified in this paper, BTB-VSC and NTR-VSI have considerably lower loss, resulting in higher specific power than BTB-CSC and the matrix converter. The proposed methodology can be applied to other topologies with different comparison metrics and can be a useful tool for high-density topology selection. Index Terms--High density, SiC devices, switching frequency, three-phase ac-ac converter.

This paper presents a systematic design optimization approach for inductors and capacitors in diode front-end rectifiers for voltage source inverters. Analytical relationships between various design variables, operating conditions, and performance and physical constraints are established under nominal, overload, and inrush conditions. A new method to analytically calculate the inrush current is developed considering the nonlinear characteristics of the inductor core materials. A design optimization program based on the established analytical relationships and a genetic algorithm is developed. Examples show that the optimization process can lead to a smaller/lower cost inductor and capacitor design. Experiments are conducted to verify key analytical relationships and the optimized design. Index Terms--Design optimization, genetic algorithm, three-phase rectifier.

This paper presents the equivalence between twoand three-level converters for Vienna-type rectifiers, proposing a simple and fast space vector modulator built on this principle. The use of this duality permits the simple compliance of all topological constraints of this type of nonregenerative three-level rectifier, enabling as well the extension of its operating range by the use of simpler two-level overmodulation schemes. The proposed algorithm is further simplified by deriving its carrier-based equivalent implementation, exploiting the direct correspondence existent between the zero-sequence vectors of Vienna-type rectifiers and the zero state vectors of two-level converters. As a result, the proposed algorithm is also capable of controlling the rectifier neutral point voltage. This feature makes it attractive as well for neutral-point-clamped inverters, complementing previous carrier-based space vector modulators developed for these converters. A complete experimental evaluation using a 2 kW digital signal processor-field programmable gate array controlled Vienna-type rectifier is presented for verification purposes, asserting the excellent performance attained by the proposed carrier-based space vector modulator. Index Terms--Carrier, pulsewidth modulation (PWM), space vector modulation (SVM), three-level converter, Vienna rectifier.

Voltage-balancing control in a modular multilevel converter (MMC) impacts not only the voltage difference among submodule capacitors, but also the power device switching patterns. As a result, MMC possesses a nondeterministic switching pattern and its switching frequency is no longer an independent parameter. This paper theoretically investigates how voltage-balancing control influences the switching frequency in the MMC. Equations describing the relationship between the submodule capacitor unbalanced voltage and converter switching frequency are derived. Since unbalanced voltage also impacts the submodule capacitor ripple voltage and voltage/current harmonics, the design interaction between switching frequency and submodule capacitance, as well as the selection of unbalanced voltage are further investigated. Both simulation and experimental verifications are provided. [ABSTRACT FROM PUBLISHER]

A hardware testbed platform emulating multiple-area power system scenario dynamics has been established aiming at multiple time-scale real-time emulations. In order to mimic real power flow situations in the utility system, the load emulators have to behave like real ones in both their static and dynamic characteristics. A constant-impedance, constant-current, and constant-power (ZIP) model has been used for static load types, while a three-phase induction motor model has been built to represent dynamic load types. In this paper, ways of modeling ZIP and induction motor loads and the performance of each load emulator are discussed. Comparisons between simulation and experimental results are shown as well for the validation of the emulator behaviors. A real-time composite power load emulator is then demonstrated with desired characteristics and detailed transients for representing a power system PQ bus dynamics. [ABSTRACT FROM PUBLISHER]

The three-phase current source rectifier (CSR) features a step-down ac–dc voltage conversion function, smaller ac filter size compared with the traditional two-level voltage source rectifier, and inrush current limiting capability. However, large conduction loss of semiconductor devices has limited the wide application of traditional CSRs. In this paper, a new CSR topology, delta-type current source rectifier (DCSR), is proposed to reduce the conduction loss. The proposed rectifier has delta-type connections on its ac input side and its dc-link current can be shared by multiple devices at a given time. This paper introduces the DCSR's operation principle, modulation scheme, and design method. Based on the analysis, the conduction loss can be reduced by up to 20% with the proposed topology. An 8-kW prototype is then built to experimentally verify the performance of the DCSR. [ABSTRACT FROM PUBLISHER]

The three-phase buck-type rectifier features a step-down ac–dc conversion function, smaller filter size, inrush current limiting capability, and potential for high efficiency, where its switching loss is dependent on the modulation scheme and the specific semiconductors used. In this paper, three different device combinations are compared through experiments on their switching characteristics for the buck rectifier application. It is shown that the switching performance of two series-connected devices becomes worse than a single device due to the superposition of the nonideal semiconductor characteristics. Moreover, the switching loss in the commutation between two switches is usually higher than the one in the commutation between a switch and the freewheeling diode. Taking into consideration both types of commutations, the switching loss of the buck rectifier is then modeled and the analytical equations are derived for four space vector modulation schemes. According to the analysis, each modulation scheme has its own field for high-efficiency application. The most advantageous modulation scheme is identified in this paper for each of the device combinations investigated. [ABSTRACT FROM AUTHOR]

This paper presents a board-level integrated silicon carbide (SiC) mosfet power module for high temperature and high power density application. Specifically, a silicon-on-insulator (SOI)-based gate driver capable of operating at 200 °C ambient temperature is designed and fabricated. The sourcing and sinking current capability of the gate driver are tested under various ambient temperatures. Also, a 1200 V/100 A SiC mosfet phase-leg power module is developed utilizing high temperature packaging technologies. The static characteristics, switching performance, and short-circuit behavior of the fabricated power module are fully evaluated at different temperatures. Moreover, a buck converter prototype composed of the SOI gate driver and SiC power module is built for high temperature continuous operation. The converter is operated at different switching frequencies up to 100 kHz, with its junction temperature monitored by a thermosensitive electrical parameter and compared with thermal simulation results. The experimental results from the continuous operation demonstrate the high temperature capability of the power module at a junction temperature greater than 225 °C. [ABSTRACT FROM AUTHOR]

Compared with the widely used constant switching frequency pulse-width-modulation (PWM) method, variable switching frequency PWM can benefit more because of the extra freedom. Based on the analytical expression of current ripple of three-phase converters, variable switching frequency control methods are proposed to satisfy different ripple requirements. Switching cycle Ts is updated in DSP in every interruption period based on the ripple requirement. Two methods are discussed in this paper. The first method is designed to arrange the current ripple peak value within a certain value and can reduce the equivalent switching frequency and electromagnetic interference (EMI) noise; the second method is designed to keep ripple current RMS value constant and reduce the EMI noise. Simulation and experimental results show that variable switching frequency control could improve the performance of EMI and efficiency without impairing the power quality. [ABSTRACT FROM AUTHOR]

In this paper, a fully integrated silicon carbide (SiC)-based six-pack power module is designed and developed. With 1200-V, 100-A module rating, each switching element is composed of four paralleled SiC junction gate field-effect transistors (JFETs) with two antiparallel SiC Schottky barrier diodes. The stability of the module assembly processes is confirmed with 1000 cycles of −40 °C to +200 °C thermal shock tests with 1.3 °C/s temperature change. The static characteristics of the module are evaluated and the results show 55 mΩ on-state resistance of the phase leg at 200 °C junction temperature. For switching performances, the experiments demonstrate that while utilizing a 650-V voltage and 60-A current, the module switching loss decreases as the junction temperature increases up to 150 °C. The test setup over a large temperature range is also described. Meanwhile, the shoot-through influenced by the SiC JFET internal capacitance as well as package parasitic inductances are discussed. Additionally, a liquid cooled three-phase inverter with 22.9 cm × 22.4 cm × 7.1 cm volume and 3.53-kg weight, based on this power module, is designed and developed for electric vehicle and hybrid electric vehicle applications. A conversion efficiency of 98.5% is achieved at 10 kHz switching frequency at 5 kW output power. The inverter is evaluated with coolant temperature up to 95 °C successfully. [ABSTRACT FROM AUTHOR]

This paper presents a complete analysis of studying the impact of interleaving on the ripple current in the dc-side passive components of paralleled three-phase voltage-source converters (VSCs). The analysis considers the effects of different pulsewidth modulation scheme, the modulation index, the interleaving angle, and the power factor or displacement angle. In the analysis, the rms value of the total ripple current in the dc-side is used as figure of merit and calculated in the frequency domain. The results obtained show that all of the factors considered can strongly affect the rms value one way or another. Based on the analysis, the interleaving angle-optimization method is shown to minimize the rms in different cases. The effect of circulating currents on the ripple currents in the dc-side passive components is also taken into consideration to perform a more accurate analysis. All the analysis is based on an example system containing two VSCs, but the proposed analysis method in the frequency domain can be easily expandable for multiple paralleled VSCs. Experimental results are used to verify the analysis conducted. [ABSTRACT FROM AUTHOR]

It is well known that single-phase pulse width modulation rectifiers have second-order harmonic currents and corresponding ripple voltages on the dc bus. The low-frequency harmonic current is normally filtered using a bulk capacitor in the bus, which results in low power density. However, pursuing high power density in converter design is a very important goal in the aerospace applications. This paper studies methods for reducing the energy storage capacitor for single-phase rectifiers. The minimum ripple energy storage requirement is derived independently of a specific topology. Based on the minimum ripple energy requirement, the feasibility of the active capacitor's reduction schemes is verified. Then, we propose a bidirectional buck–boost converter as the ripple energy storage circuit, which can effectively reduce the energy storage capacitance. The analysis and design are validated by simulation and experimental results. [ABSTRACT FROM AUTHOR]

This paper presents the design, development, and testing of a phase-leg power module packaged by a novel planar packaging technique for high-temperature (250 °C) operation. The nanosilver paste is chosen as the die-attach material as well as playing the key functions of electrically connecting the devices' pads. The electrical characteristics of the SiC-based power semiconductors, SiC JFETs, and SiC Schottky diodes have been measured and compared before and after packaging. No significant changes (<5%) are found in the characteristics of all the devices. Prototype module is fabricated and operated up to 400 V, 1.4 kW at junction temperature of 250 °C in the continuous power test. Thermomechanical robustness has also been investigated by passive thermal cycling of the module from -55 °C to 250 °C. Electrical and mechanical performances of the packaged module are characterized and considered to be reliable for at least 200 cycles. [ABSTRACT FROM AUTHOR]

Common-mode (CM) choke saturation is a practical problem in CM filter applications. It is generally believed that the leakage inductance of CM chokes makes the core saturated. This paper analyzes two new mechanisms for CM choke saturation due to CM voltage, and these mechanisms are verified in experiment. CM choke saturation is particularly important for motor drive systems, which have a high CM voltage and comparably higher stray grounding capacitance. A model is established to describe the relationship between the CM voltage and the volume of the CM magnetic components. According to the analysis, line impedance stabilization networks (LISNs) play an important role in the design of CM magnetic components. [ABSTRACT FROM AUTHOR]

This paper presents strategies to reduce both differential-mode (DM) and common-mode (CM) noise using a passive filter in a dc-fed motor drive. The paper concentrates on the type of grounding and the components to optimize filter size and performance. Grounding schemes, material comparison between ferrite and nanocrystalline cores, and a new integrated filter structure are presented. The integrated structure maximizes the core window area and increases the leakage inductance by integrating both CM and DM inductances onto one core. Small-signal and large-signal experiments validate the structure, showing it to have reduced filter size and good filtering performance when compared with standard filters at both low and high frequencies. [ABSTRACT FROM AUTHOR]

This paper presents a systematic evaluation approach of three-phase pulsewidth-modulated (PWM) ac-ac converter topologies for high-density applications. All major components and subsystems in a converter are considered and the interdependence of all the constraints and design parameters is systematically studied. The key design parameters, including switching frequency, modulation scheme, and passive values, are selected by considering their impacts on loss, harmonics, electromagnetic interference (EMI), control dynamics and stability, and protection. The component selection criteria as well as the physical design procedures are developed from the high-density standpoint. The concept of using the same inductor for harmonic suppression and EMI filtering is introduced in the design. With the proposed methodology, four converter topologies, a back-to-back voltage source converter (BTB-VSC), a nonregenerative three-level boost (Vienna-type) rectifier plus voltage source inverter (NTR-VSI), a back-to-back current source converter (BTB-CSC), and a 12-switch matrix converter, are analyzed and compared for high specific power using SiC devices. The evaluation results show that with the conditions specified in this paper, BTB-VSC and NTR-VSI have considerably lower loss, resulting in higher specific power than BTB-CSC and the matrix converter. The proposed methodology can be applied to other topologies with different comparison metrics and can be a useful tool for high-density topology selection. [ABSTRACT FROM AUTHOR]