Search

Current ceramic solid-state electrolyte (SSE) films have low ionic conductivities (10-8 to 10-5 S/cm ), attributed to the amorphous structure or volatile Li loss. Herein, we report a solution-based printing process followed by rapid (~3 s) high-temperature (~1500°C) reactive sintering for the fabrication of high-performance ceramic SSE films. The SSEs exhibit a dense, uniform structure and a superior ionic conductivity of up to 1 mS/cm. Furthermore, the fabrication time from precursor to final product is typically ~5 min, 10 to 100 times faster than conventional SSE syntheses. This printing and rapid sintering process also allows the layer-by-layer fabrication of multilayer structures without cross-contamination. As a proof of concept, we demonstrate a printed solid-state battery with conformal interfaces and excellent cycling stability. Our technique can be readily extended to other thin-film SSEs, which open previously unexplores opportunities in developing safe, high-performance solid-state batteries and other thin-film devices.

Ceramics are an important class of materials with widespread applications because of their high thermal, mechanical, and chemical stability. Computational predictions based on first principles methods can be a valuable tool in accelerating materials discovery to develop improved ceramics. It is essential to experimentally confirm the material properties of such predictions. However, materials screening rates are limited by the long processing times and the poor compositional control from volatile element loss in conventional ceramic sintering techniques. To overcome these limitations, we developed an ultrafast high-temperature sintering (UHS) process for the fabrication of ceramic materials by radiative heating under an inert atmosphere. We provide several examples of the UHS process to demonstrate its potential utility and applications, including advancements in solid-state electrolytes, multicomponent structures, and high-throughput materials screening.

Foam materials are widely used in packaging and buildings for thermal insulation, sound absorption, shock absorption, and other functions. They are dominated by petroleum‐based plastics, most of which, however, are not biodegradable nor fire‐proofing, leading to severe plastic pollution and safety concerns. Here, a fire‐proofing, thermally insulating, recyclable 3D graphite‐cellulose nanofiber (G‐CNF) foam fabricated from resource‐abundant graphite and cellulose is reported. A freeze‐drying‐free and scalable ionic crosslinking method is developed to fabricate Cu2+ ionic crosslinked G‐CNF (Cu‐G‐CNF) foam with a low energy consumption and cost. Moreover, the direct foam formation strategy enables local foam manufacturing to fulfil the local demand. The ionic crosslinked G‐CNF foam demonstrates excellent water stability (the foam can maintain mechanical robustness even in wet state and recover after being dried in air without deformation), fire resistance (41.7 kW m−2 vs 214.3 kW m−2 in the peak value of heat release rate) and a low thermal conductivity (0.05 W/(mK)), without compromising the recyclability, degradability, and mechanical performance of the composite foam. The demonstrated 3D G‐CNF foam can potentially replace the commercial plastic‐based foam materials, representing a sustainable solution against the "white pollution". [ABSTRACT FROM AUTHOR]

An experimental study was conducted to systematically investigate the effects of temperature on the tensile properties and viscoelasticity of PTFE woven fabrics. The ultimate strength retention after heat treatment was basically 95% or higher, even treated at 260℃ for six hours. However, significant reductions of modulus and ultimate strength during tensile tests at elevated temperature were observed. Creep behaviors of PTFE woven fabrics at elevated temperature can be fitted by Burgers model, and the parameters extracted from the model can be used to analyze the instantaneous elastic strain, time-dependent strain and permanent deformation. The rod-like structure of the PTFE molecular chain and high degree of crystallinity are proposed to explain why PTFE woven fabrics have good heat stability, whereas large deformation, or even creep failure, will happen at elevated temperature. [ABSTRACT FROM AUTHOR]

Reverse electrodialysis (RED) is known as an efficient way of converting the salinity gradient between river water and sea water into energy. However, the high cost and complex fabrication of the necessary ion exchange membranes greatly prohibit the development of the RED process. For the first time, an ionized wood membrane is demonstrated for this application, benefiting from the advantages of natural wood, which is abundant, low cost, sustainable, and easy to scale. The wood membrane maintains the aligned nanochannels of the cellulose nanofibers derived from the natural wood. The surface of the nanochannels can be functionalized to positively or negatively charged by in situ modifying the hydroxyl groups on the cellulose chains to quaternary ammonium or carboxyl groups, respectively. These charged aligned nanochannels serve as nanofluidic passages for selective ion transport with opposite polarity through the wood membrane, resulting in efficient charge separation and generating an electrochemical potential difference. The all‐wood RED device with 100 cells using a scalable stacking geometry generates an output voltage as high as 9.8 V at open circuit from a system of synthetic river water and sea water. [ABSTRACT FROM AUTHOR]