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Triboelectric nanogenerators (TENGs) have demonstrated their huge potential in micro/nano energy harvesting for self-powered systems. The output performance of TENGs is largely dependent on the surface charge density of the triboelectric materials. Here, for the first time, we propose 2D smectite clay (SC) nanosheets with a strong intrinsic negative surface charge for improving the charge density of traditional triboelectric-negative materials. A single-layer 2D SC nanosheet (∼1.1 nm thick) showed a strong negative surface potential (−14.3 mV), and the SC was confirmed to have a strong triboelectric negativity close to that of polytetrafluoroethylene (PTFE). 2D SC nanosheets were blended into polyvinylidene fluoride (SC-PVDF), based on which the SC-TENG demonstrated a significantly enhanced output performance, with the transferred charge increasing from 14 nC to 35 nC at the optimal SC concentration of 5 wt%. At higher SC concentrations, the influence of decreased effective contact area because of severe aggregation of SC nanosheets began to outperform the effect of increased interior charge. The instantaneous output power density of the SC-TENG was enormously improved to 1450 mW/m2 from that of the pristine TENG (15 mW/m2). This work proposed a new 2D material, SC, with a strong intrinsic negative surface charge, which has huge prospects in enhancing the output performance of TENGs.

A non-equiatomic interstitial-strengthened high entropy alloy (iHEA), Fe49.5Mn30Co10Cr10C0.5 (at.%), is manufactured by laser powder-bed fusion (LPBF) with stripe and chessboard scanning strategies. The present study highlights the correlation between the laser scanning strategies with resulting microstructure, textures, and anisotropic mechanical properties in as-built iHEA. The results show that the LPBF processed iHEA exhibits an excellent strength-ductility synergy due to the combined deformation mechanisms of dislocation slip, martensite phase transformation- and nano twinning-induced plasticity. The samples printed by the stripe scanning strategy show more evident mechanical anisotropy than that of the chessboard-scanned samples. The difference in the degree of mechanical anisotropy is mainly attributed to the heterogeneous grain morphology and crystallographic texture resulted from different scanning strategies.

Despite rapid advancements in the development of triboelectric nanogenerators (TENG), mechanical defects generated during their working condition limit the service lifetime of these devices. Polyester-based vitrimers can offer a solution to solve this issue via their dynamic bond exchange reactions. However, they often require high temperatures and a long time to crosslink, rendering them not useful for large-scale TENG fabrication. To solve these issues, a self-healable vitrimer-based triboelectric nanogenerator (VITENG) is developed based on diacrylate poly(dimethylsiloxane) (AA-PDMS) via a fast thiol-Michael reaction. By including 2,3-dihydroxypropyl methacrylate (DHPMA), hydroxy end dangling side chains are generated in the matrix, which increased the PDMS network's flexibility and transesterification efficiency. Efficient transesterification occurs on the abundant dynamic β-hydroxy ester bonds in the PDMS network, resulting in 100% efficient mechanical damage repair. The VITENG demonstrates a good performance with an output voltage of 135 V under a load of 10 N, demonstrating the potential for mechanical energy harvesters with long lifetimes and high design flexibility.

Elastomer-based wearables can improve people's lives; however, frictional wear caused by manipulation may pose significant concerns regarding their durability and sustainability. To address the aforementioned issue, a new class of advanced scalable supersoft elastic transparent material (ASSETm) is reported, which offers a unique combination of scalability (20 g scale), stretchability (up to 235%), and enzymatic degradability (up to 65% in 30 days). The key feature of our design is to render native dextrin hydrophobic, which turns it into a macroinitiator for bulk ring-opening polymerization. Based on ASSETm, a self-powered touch sensor (ASSETm-TS) for touch sensing and non-contact approaching detection, possessing excellent electrical potential (up to 65 V) and rapid response time (60 ms), is fabricated. This work is a step toward developing sustainable soft electronic systems, and ASSETm's tunability enables further improvement of electrical outputs, enhancing human-interactive applications.

Flexible piezocapacitive sensors utilizing nanomaterial-polymer composite based nanofibrous membranes offer an attractive alternative to more traditional piezoelectric and piezoresistive wearable sensors owing to their ultralow powered nature, fast response, low hysteresis, and insensitivity to temperature change. In this work we propose a facile method of fabricating electrospun graphene dispersed PVAc nanofibrous membrane based piezocapacitive sensors for applications in IoT enabled wearables and human physiological function monitoring. A series of electrical and material characterization experiments were conducted on both the pristine and graphene dispersed PVAc nanofibers to understand the effect of graphene addition on nanofiber morphology, dielectric response, and pressure sensing performance. Dynamic uniaxial pressure sensing performance evaluation tests were conducted on the pristine and graphene loaded PVAc nanofibrous membrane-based sensors for understanding the effect of two-dimensional (2D) nanofiller addition on pressure sensing performance. Almost twofold increase in dielectric constant and pressure sensing performance was observed for graphene loaded nanofiber sensors and subsequently, micro dipole formation model was invoked to explain the nanofiller induced dielectric constant enhancement. The robustness and reliability of the sensor has been underscored by conducting accelerated lifetime assessment experiments entailing at least 3000 cycles of periodic tactile force loading. A series of tests involving human physiological parameters monitoring were conducted to underscore the applicability of the proposed sensor for IoT enabled personalized health care, soft robotics, and next generation prosthetic devices. Finally, easy degradability of the sensing elements is demonstrated to emphasize their suitability for transient electronics applications.

Both shape memory and self-healing polymers have received significant attention from the materials science community. The former, for their application as actuators, self-deployable structures, and medical devices; and the latter, for extending the lifetime of polymeric products. Both effects can be stimulated by heat, which makes resistive heating a practical approach to trigger these effects. Here we show a conductive polyketone polymer and carbon nanotube composite with cross-links based on the thermo-reversible furan/maleimide Diels–Alder chemistry. This approach resulted in products with efficient electroactive shape memory effect, shape reprogrammability, and self-healing. They exhibit electroactive shape memory behavior with recovery ratios of about 0.9; requiring less than a minute for shape recovery; electroactive self-healing behavior able to repair microcracks and almost fully recover their mechanical properties; requiring a voltage in the order of tens of volts for both shape memory and self-healing effects. To the best of our knowledge, this is the first report of electroactive self-healing shape memory polymer composites that use covalent reversible Diels–Alder linkages, which yield robust solvent-resistant polymer networks without jeopardizing their reprocessability. These responsive polymers may be ideal for soft robotics and actuators. They are also a step toward sustainable materials by allowing an increased lifetime of use and reprocessability.

Multiwalled carbon nanotubes (MWCNT) and carbon black (CB) have been widely used as conductive fillers in electroactive polymer composites. MWCNT-based composites generally have lower resistivity and percolation thresholds, while CB-based ones are considerably cheaper. To balance these pros and cons, ternary composites (TCs) (polymer-MWCNT-CB) can be formulated. Here, we prepared electroactive MWCNT-CB TCs capable of self-healing and with shape memory properties, based on polyketones reversibly-crosslinked via Diels-Alder chemistry. Unexpectedly, the cheaper CB-rich formulations had lower resistivities, thus better electroactive self-healing and shape memory responses. Nonetheless, not all electroactive MWCNT-CB TCs have this clear cost-effectiveness. We evaluated the cost-performance of multiple reported MWCNT-CB TCs systems and found different general trends (positive, negative, and synergistic cost-efficiency relationships). Thus, the cost-effectiveness of these fillers (and their combination) greatly depends on each composite system and what it is intended for. This work includes the first systematic report on cost-performance of MWCNT and CB as conductive fillers.

The development of stimuli-responsive drug nanocarriers is an increasingly important area in nanomedicine because efficient delivery of toxic drugs to targeted tissues minimizes side effects. The specific objective of this study was to synthesize and characterize a novel pH-responsive drug carrier based on halloysite nanotubes for the controlled release of the anticancer drug doxorubicin. Poly(N,N-dimethylaminoethyl methacrylate) brushes were grafted from the surface of halloysite nanotubes using the combination of mussel-inspired polydopamine surface modification and activators regenerated by electron transfer in atom transfer radical polymerization. The chemical structure and morphology of the modified halloysite nanotubes were investigated by Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, thermal gravimetric analysis as well as scanning and transmission electron microscopies. Dynamic light scattering and zeta potential analysis were carried out to evaluate the pH-responsivity of the functionalized halloysite nanotubes. The results of the drug loading and release study of pristine and functionalized halloysite nanotubes showed that grafting of poly(N,N-dimethylaminoethyl methacrylate) brushes on the polydopamine-modified halloysite nanotubes surface leads to a drastic increase in doxorubicin loading capacity and a highly pH-sensitive release behaviour. Less than 10 % of the loaded doxorubicin was released from poly (N,N-dimethylaminoethyl methacrylate)-grafted halloysite nanotubes at pH 7.4 after 24 h; in contrast, at pH 5.5 there was a continuous release of doxorubicin totalling 13 % in the first 30 min, i.e. lower than for the pristine halloysite nanotubes (32 %), but reaching 48 % after 24 h. Poly (N,N-dimethylaminoethyl methacrylate)-grafted halloysite nanotubes can hence be considered as a potential candidate for delivering highly toxic drug molecules to the acidic target sites.

This study reports on the ultralubricity of a high-temperature resilient nanocomposite WS2/a-C tribocoating. The coefficient of friction of this coating remains at around 0.02 independently of a thermal treatment up to ∼500 °C, as confirmed by high-temperature tribotests. Moreover, the coating annealed at 450 °C keeps exhibiting a similar ultralubricity when cooled back down to room temperature and tested there, implying a tribological self-adaptation over a broad temperature range. High-resolution TEM observations of the tribofilms on the wear track unveil that WS2 nanoplatelets form dynamically via atomic rearrangement and extend via unfaulting geometrical defects (bound by partial climb dislocations). The (002) basal planes of the WS2 nanoplatelets, reoriented parallel to the tribo-sliding direction, contribute to a sustainable ultralubricity. The declining triboperformance beyond 500 °C is associated with sulfur loss rather than the transformation of WS2 into inferior WO3 via oxidation as suggested earlier. This self-adaptive WS2/a-C tribocoating holds promise for a constant ultralubrication with excellent thermal performance.

The present study is dedicated to explore the effect of grain refinement on cracking resistance of hot-dip galvanized Zn–Al–Mg coatings on steel substrate. In this work, we demonstrate the enhancement of plastic deformation and cracking resistance by refining the microstructure (primary zinc grains) of the Zn–Al–Mg coatings. For this purpose, two types of Zn–Al–Mg coatings namely, fine grained and coarse grained microstructures are investigated utilizing in-situ scanning electron microscopy tensile tests. Electron backscatter diffraction technique is used to illuminate the deformation behavior at the scale of grains (and/or within grains). The results reveal that the coating with fine grained microstructure possesses higher ductility and cracking resistance, whereas the coating with coarse grain microstructure induces more transgranular cracking during deformation. Moreover, primary zinc grain refinement has been shown to decrease the fraction of coarse deformation twins that serve as undesirable sites of micro-cracking. In particular, both deformation mechanisms and cracking behavior are found to be grain size-dependent in these coatings.

Recent advances in 3D printing technology have enabled unprecedented design freedom across an ever-expanding portfolio of materials. However, direct 3D printing of soft polymeric materials such as polydimethylsiloxane (PDMS) is challenging, especially for structural complexities such as high-aspect ratio (>20) structures, 3D microfluidic channels (∼150 μm diameter), and biomimetic microstructures. This work presents a novel processing method entailing 3D printing of a thin-walled sacrificial metallic mold, soft polymer casting, and acidic etching of the mold. The proposed workflow enables the facile fabrication of various complex, bioinspired PDMS structures (e.g., 3D double helical microfluidic channels embedded inside high-aspect ratio pillars) that are difficult or impossible to fabricate using currently available techniques. The microfluidic channels are further infused with conductive graphene nanoplatelet ink to realize two flexible piezoresistive microelectromechanical (MEMS) sensors (a bioinspired flow/tactile sensor and a dome-like force sensor) with embedded sensing elements. The MEMS force sensor is integrated into a Philips 9000 series electric shaver to demonstrate its application in "smart"consumer products in the future. Aided by current trends in industrialization and miniaturization in metal 3D printing, the proposed workflow shows promise as a low-temperature, scalable, and cleanroom-free technique of fabricating complex, soft polymeric, biomimetic structures, and embedded MEMS sensors.

Surface roughness of laser powder bed fusion (L-PBF) printed overhang regions is a major contributor to deteriorated shape accuracy/surface quality. This study investigates the mechanisms behind the evolution of surface roughness (Ra) in overhang regions. The evolution of surface morphology is the result of a combination of border track contour, powder adhesion, warp deformation, and dross formation, which is strongly related to the overhang angle (θ). When 0° ≤ θ ≤ 15°, the overhang angle does not affect Ra significantly since only a small area of the melt pool boundaries contacts the powder bed resulting in slight powder adhesion. When 15° < θ ≤ 50°, powder adhesion is enhanced by the melt pool sinking and the increased contact area between the melt pool boundary and powder bed. When θ > 50°, large waviness of the overhang contour, adhesion of powder clusters, severe warp deformation and dross formation increase Ra sharply.

While the automotive industry is striving for the reduction of car body weight to increase the fuel efficiency and to reduce CO2 emission without compromising the safety and crashworthiness of vehicles, a new generation of advanced high strength steels (AHSS) have emerged as excellent candidates to meet these requirements. However, their integration into the car body structure is associated with welding-related problems. This research utilizes a novel approach to establish a fundamental correlation between welding parameters, microstructure and mechanical performance of AHSS resistance spot welds. In-situ micro-cantilever bending experiments are executed and analyzed in a quantitative manner to evaluate the effect of texture and post-welding heat treatment on the local fracture toughness of spot welds. A striking finding is that, through a switch from single to double pulse weld scheme, the texture of martensite formed in the fusion zone becomes responsible for a significantly higher fracture toughness of the area in front of the pre-crack. In addition, it is found that paint baking heat treatment also results in a much enhanced fracture toughness through tempering of the martensitic microstructure. A quantitative correlation is made between the micro-scale fracture toughness and macro-scale mechanical performance of advanced high strength steel welds.

In this work, we report a class of fabric-like flexible and wearable capacitive sensors utilizing electrospun polyvinyl acetate (PVAc)-graphene nanofibers for human movement monitoring applications. The sensor reported in this work features flexible PVAc-graphene thin film sandwiched between two layers of conductive fabric and fully encapsulated in transparent adhesive films. The fabricated pressure sensor demonstrates two linear regimes with sensitivity figures of 0.0136 kPa-1 (pressure < 75 kPa) and 0.0063 kPa-1 (pressure > 75 kPa), respectively. The realized pressure sensor is flexible, apparel integrable, and the facile fabrication method will enable reliable and repeatable performance over roll-to-roll manufacturing suitable for mass production.

Three-dimensional interconnected nanoporous graphene (NPG) microfoams and nanofoams are developed via a new approach of solid-state catalytic growth. Both NPG microfoam and nanofoam exhibit similar nanoporous structures that contain close tubular pores and open non-tubular pores but with different particle sizes. As electrochemical reactors for sulfur cathodes, sulfur is encapsulated inside the tubular pores. It is found that NPG nanoreactors can enhance the electrochemical performances in comparison with NPG microreactors, including improved reversible capacities, cyclic performances and rate performances in particular. The electrochemical impedance spectroscopy analysis reveals that NPG nanoreactors facilitate Li+ transportation and decrease the charge-transfer resistance in comparison with the microreactors, promoting the redox kinetics of multi-step conversions between sulfur and lithium sulfides. This work demonstrates a significant particle size effect of nanoporous graphene on the Li–S electrochemistry and can be useful for designing Li–S batteries as well as other electrochemical energy storage systems.

Chloridazon has been a widely used herbicide during the past decades, especially in sugar-beet cultivation. UV-induced degradation of chloridazon leads to the formation of desphenyl counterparts, i.e. desphenyl-chloridazon and methyl-desphenyl-chloridazon. Even if accumulation of these residues in natural waters is far from alarming, a low-cost effective and environmentally friendly adsorbent, capable of binding chloridazon and its degradation products is desirable to reduce their concentration in water even further below legal limits. Here we show that pillared smectite clay, prepared by cation exchange of sodium with copper complexed, cage-shaped polyhedral oligomeric silsesquioxane (Cu2+@POSS) could be a promising candidate for this purpose. X-ray diffraction and high resolution transmission electron microscopy evidenced a homogeneous layered structure where the interlayer spacing is enlarged by 7.1 ± 0.2 Å (the diameter of Cu2+@POSS) with respect to the pristine clay. Exposure of this pillared smectite clay to chloridazon and its metabolites in water showed that Cu2+@POSS intercalation significantly improved its adsorption capacity. In addition, after several thermal regeneration cycles, Cu2+@POSS_SWy-2 still exhibited excellent adsorption properties. These findings demonstrate that smectite clay pillared with copper complexed polyhedral oligosilsesquioxane is a promising environmentally friendly and relatively low cost material for herbicide waste remediation.

Biocompatible antimicrobial coatings may enhance the function of many orthopedic implants by combating infection. Hydroxyapatite is a choice mineral for such a coating as it is native to bone and silver would be a possible antimicrobial agent as it is also commonly used in biomedical applications. The aim of the research is to develop a silver-containing calcium phosphate (Ag/Ca-P) coating via electrochemical deposition on titanium substrates as this allows for controlled coating buildup on complex shapes and porous surfaces. Two different deposition approaches are explored: one-step Ag/Ca-P(1) deposition coatings, containing silver ions as microsized silver phosphate particles embedded in the Ca-P matrix; and via a two-step method (Ag/Ca-P(2)) where silver is deposited as metallic silver nanoparticle on the Ca-P coating. The Ag/Ca-P(1) coating displays a bacterial reduction of 76.1 +/- 8.3% via Ag-ion leaching. The Ag/Ca-P(2) coating displays a bacterial reduction of 83.7 +/- 4.5% via contact killing. Interestingly, by preincubation in phosphate-buffered saline solution, bacterial reduction improves to 97.6 +/- 2.7 and 99.7 +/- 0.4% for Ag/Ca-P(1) and Ag/Ca-P(2) coatings, respectively, due to leaching of formed AgClx(x-1)- species. The biocompatibility evaluation indicates that the Ag/Ca-P(1) coating is cytotoxic towards osteoblasts while the Ag/Ca-P(2) coating shows excellent compatibility. The electrochemical deposition of highly bactericidal coatings with excellent biocompatibility will enable us to coat future bone implants even with complex or porous structures.

Titanium dioxide film as a stable material plays an important role in photocatalytic degradation of pollutants. One of the ways to improve photocatalytic efficiency is to increase the active sites on the semiconductor surface. Photolithography is a manufacturing technique for controlling precisely micrographics on surface. Here grating-structured, square-structured and hexagon-structured TiO2 films were prepared by photolithography and the effects of various surface structures on photocatalysis were studied. It was demonstrated that the photocatalytic activity of TiO2 film was not always improved as the surface area increased. The micro-patterned surface would also impede the mass transfer in the process of photocatalysis. (C) 2019 Elsevier B.V. All rights reserved.

The effect of the initial structure on the microstructure and texture of the friction stir welded Monel 400 alloy joints was investigated. For this aim, Monel 400 alloy of two initially treated conditions, annealed and rolled, was studied. Orientation imaging microscopy with a step size of 70nm was used to characterise the microstructures of the joints. The mechanical properties were evaluated using Vickers hardness and nanoindentation tests. In the joint of the initial annealed alloy, continuous dynamic recrystallisation governed the grain structure formation. However, in the case of the initial rolled base material, discontinuous dynamic recrystallisation also occurred to cause more random texture, smaller grains, much more high-angle grain boundaries and higher dislocation densities. In the stir zone, the hardness and yielding strength increased respectively from 177 HV to 192 HV and 215.9 to 238.8MPa by changing the base metal from the initial annealed to rolled condition. In addition, the microstructural features of the different zones containing the texture components and grain boundaries were scrutinised thoroughly.

Zn-Al-Mg coatings are important materials for the corrosion protection of steel sheets. However, susceptibility towards cracking limits the formability performance of these coatings. In this study, we focus on the effect of the underlying steel substrate on cracking behavior in these coatings. In order to elucidate this, a high-strength low-alloy (HSLA) steel substrate and an interstitial-free (IF) steel substrate are coated with two different ZnAlMg coatings with and without binary eutectic microstructures. Meticulous in-situ tensile and bending tests are conducted in a scanning electron microscope. To quantify the strain distribution and damage incidents, micro and macro digital image correlation techniques are utilized in order to illuminate the associated cracking causes across length scales. Furthermore, electron backscatter diffraction method is applied to study the role of crystallographic orientation on the cracking tendency. Crack opening and crack area fractions are correlated with the applied strain and bending angles. The findings denote that the discontinuous yielding (Luders banding) of the HSLA steel substrate generates substantial surface roughening and heterogeneous deformation in the coatings that facilitates cracking. In contrast, the IF steel induces a more uniform deformation within the coatings leading to much reduced crack size and crack area fraction. This study has resulted in a key element of a guideline towards crack-resistant and formable Mg-alloyed zinc coatings.

The authors regret that in Fig. 1b some data points of s/w ratio were not correctly aligned with the x-axis of target-to-substrate distance. The corrected Fig. 1b is shown below. [Figure presented] The authors would like to apologise for any inconvenience caused.

17–4 PH (precipitation hardening) stainless steel is commonly used for the fabrication of complicated molds with conformal cooling channels using laser powder bed fusion process (L-PBF). However, their microstructure in the as-printed condition varies notably with the chemical composition of the feedstock powder, resulting in different age-hardening behavior. In the present investigation, 17–4 PH stainless steel components were fabricated by L-PBF from two different feedstock powders, and subsequently subjected to different combinations of post-process heat treatments. It was observed that the microstructure in as-printed conditions could be almost fully martensitic or ferritic, depending on the ratio of Creq/Nieq of the feedstock powder. Aging treatment at 480 °C improved the yield and ultimate tensile strengths of the as-printed components. However, specimens with martensitic structures exhibited accelerated age-hardening response compared with the ferritic specimens due to the higher lattice distortion and dislocation accumulation, resulting in the “dislocation pipe diffusion mechanism”. It was also found that the martensitic structures were highly susceptible to the formation of reverted austenite during direct aging treatment, where 19.5% of austenite phase appeared in the microstructure after 15 h of direct aging. Higher fractions of reverted austenite activates the transformation induced plasticity and improves the ductility of heat treated specimens. The results of the present study can be used to tailor the microstructure of the L-PBF printed 17–4 PH stainless steel by post-process heat treatments to achieve a good combination of mechanical properties.

Wind energy harvesting and sensing have a huge prospect in constructing self-powered sensor nodes, but the energy transducing efficiency at low and ultra-low wind speeds is still limited. Herein, we proposed a Kármán vortex street driven membrane triboelectric nanogenerator (KVSM-TENG) for ultra-low speed wind energy harvesting and flow sensing. By introducing Kármán vortex in the KVSM-TENG, the cut-in wind speed of the KVSM-TENG decreased from 1 to 0.52 m/s that is the lowest cut-in wind speed in current TENGs. The instantaneous output density of the KVSM-TENG significantly increased by 1000 times and 2.65 times at the inlet wind speeds of 1 and 2 m/s, respectively. In addition, with the excellent energy transducing performance at the ultra-low speed range, the KVSM-TENG was successfully demonstrated to detect a weak leakage of gas pipeline (∼0.6 m/s) for alarming with high sensitivity. The interaction mechanism between the vortex and KVSM-TENG was systematically investigated. Through the simulation and experimental validation, the enhancement mechanism of vortex dependence on the cylinder diameter and placement location of KVSM-TENG was investigated in detail. The influence of parameters such as membrane length, width, thickness, and electrode gap on the performance of the KVSM-TENG was systematically studied. This work not only provided an ingenious strategy for ultra-low speed wind energy harvesting but also demonstrates the promising prospects for monitoring the air flow in the natural gas exploitation and transportation.

Mg-alloyed zinc coatings suffer from early cracking during deformation due to the combined influences of detrimental constituents (e.g., Zn/MgZn2 binary eutectic), unfavorable crystal orientations and incompatible local plastic deformation. This study addresses the crack resistance and deformation mechanisms of a ZnAlMg coating, in the absence of binary eutectic, by using correlative in-situ scanning electron microscopy tensile tests, electron backscatter diffraction, scanning transmission electron microscopy and micro digital image correlation methods. The plasticity and strengthening mechanisms of the binary eutectic-free ZnAlMg coating are thoroughly unravelled via theoretical and experimental approaches including dislocation slip trace analysis, Taylor factor calculations, quantitative dislocation density determination and slip/strain transfer across the grain boundaries. It has been found that the microstructure of the coating, comprising of primary zinc and ternary eutectic, effectively accommodates the applied strain without cracking till fracture of steel substrate. The absence of binary eutectic and the activation of abundant deformation mechanisms in the coating microstructure, promote local compatible plastic deformation and inhibit early damage. Effective slip transfer is unveiled by activation of pyramidal slip in addition to primary dislocation slip systems. The present findings deliver significant insights and solution for improvement in the formability of Mg-alloyed zinc coatings on steel sheets by tailoring the microstructure.

In this work, metal foam current collectors (CCs, i.e. nickel [Ni] and copper [Cu]) were treated by thermal oxidation to create a lithiophilic oxide surface that exhibited enhanced electrochemical performances of lithium anodes such as the cyclic stability of Coulombic efficiency at different current densities for various capacities compared to pristine CCs. The oxidized CCs facilitated much increased diffusivities of ions for lithium growth than pristine CCs. It was found that an inhomogeneous solid electrolyte interphase (SEI) formed on pristine CCs while a uniform SEI formed on oxidized CCs. Uniform lithium (Li) deposition can be achieved on oxidized CCs owing to the lithiophilic oxide surface containing metal nanoparticles and the ionic compound lithium oxide (Li 2O) matrix that led to a uniform SEI film and many nucleation sites. In addition, the porous and non-porous composite anodes exhibited different electrochemical performances. The porous composite anodes showed initial lower voltage hysteresis but shorter lifetime with carbonate-based electrolyte than non-porous composite anodes. The porous composite anodes showed better rate performances in full-cell measurements while the non-porous composite anodes displayed better stability. The interfacial modification of porous hosts by lithiated oxides and the effects of porous structure on battery performances can be also useful for designing other electrodes (e.g. sodium [Na], potassium [K], zinc [Zn]).

By employing carbon dioxide as one source of reaction gases, carbon-doped Ti–O films were fabricated via reactive magnetron sputtering deposition. The chemical bonding configurations and microstructure of the films were analyzed by Raman spectrum and SEM, respectively. The effect of pH on the photocatalytic activities of the films was determined via evaluation of the decolorization rate of methyl orange under alkali, acid and neutrality conditions using UV light irradiation. Electrochemical impedance spectroscopy and potentiodynamic polarization tests were employed to determine the anti-corrosion properties. Compared with the C-free Ti–O film, the C-doped Ti–O films exhibit superior corrosion resistance. Furthermore, the results of the photodegradation experiment suggest that the C-doped Ti–O films have excellent photocatalytic activities and, for methyl orange, those with higher carbon content exhibit hyper-photodegradative effect under the alkali condition.

Self-healing tribocoatings are being developed for aerospace applications to improve the lifetime andreduce the surface maintenance of components in motion. Here the tribo-induced self-healing behaviourof a WS 2 /a-C tribocoating has been evaluated for the first time by in-situ scanning electron microscopy(SEM) to evaluate the mechanisms of damage and self-recovery. In-situ SEM imaging reveals that scratchdamage results in coating brittle fracture and spalling, and that Hertzian pressure affects healing rateat early stages of sliding. WS 2 nanocrystallites, formed via atomic rearrangement at flexural interfaces,enable the healing of irregular damages and congruently offer superlubrication in vacuum. Such damagecontrol in tribo-service may make flawless coatings an unnecessary prerequisite in tribo-applications.

Self-powered wearable devices are gaining increasing attention to fulfil the sensing and energy harvesting needs for the next-generation wearable systems and body sensor networks. Here, we developed a wearable, flexible and lightweight nanofiber-based triboelectric nanogenearator (NF-TENG) for body motion energy harvesting. Polyvinylidene difluoride (PVDF) and nylon were electrospun into nanofiber films to form the two triboelectric materials. Under a load force of 10 N, the NF-TENG could generate an output voltage of 140 V, current of 0.5 µA and transferred charges of 50 nC. Preliminary body energy harvesting applications of the proposed NF-TENG were demonstrated, wherein the NF-TENG was able to generate an output voltage of 8 V and 10 V during typing and elbow bending, respectively.

This study reports on the ultralubricity of a high-temperature resilient nanocomposite WS2/a-C tribocoating. The coefficient of friction of this coating remains at around 0.02 independently of a thermal treatment up to ∼500 °C, as confirmed by high-temperature tribotests. Moreover, the coating annealed at 450 °C keeps exhibiting a similar ultralubricity when cooled back down to room temperature and tested there, implying a tribological self-adaptation over a broad temperature range. High-resolution TEM observations of the tribofilms on the wear track unveil that WS2 nanoplatelets form dynamically via atomic rearrangement and extend via unfaulting geometrical defects (bound by partial climb dislocations). The (002) basal planes of the WS2 nanoplatelets, reoriented parallel to the tribo-sliding direction, contribute to a sustainable ultralubricity. The declining triboperformance beyond 500 °C is associated with sulfur loss rather than the transformation of WS2 into inferior WO3 via oxidation as suggested earlier. This self-adaptive WS2/a-C tribocoating holds promise for a constant ultralubrication with excellent thermal performance.

The emerging novel power generation technology of triboelectric nanogenerators (TENGs) is attracting increasing attention due to its unlimited prospects in energy harvesting and self-powered sensing applications. The most important factors that determine TENGs’ electrical and mechanical performance include the device structure, surface morphology and the type of triboelectric material employed, all of which have been investigated in the past to optimize and enhance the performance of TENG devices. Amongst them, bioinspired designs, which mimic structures, surface morphologies, material properties and sensing/power generation mechanisms from nature, have largely benefited in terms of enhanced performance of TENGs. In addition, a variety of biomimetic applications based on TENGs have been explored due to the simple structure, self-powered property and tunable output of TENGs. In this review article, we present a comprehensive review of various researches within the specific focus of bioinspired TENGs and TENG enabled biomimetic applications. The review begins with a summary of the various bioinspired TENGs developed in the past with a comparative analysis of the various device structures, surface morphologies and materials inspired from nature and the resultant improvement in the TENG performance. Various ubiquitous sensing principles and power generation mechanisms in use in nature and their analogous artificial TENG designs are corroborated. TENG-enabled biomimetic applications in artificial electronic skins and neuromorphic devices are discussed. The paper concludes by providing a perspective towards promising directions for future research in this burgeoning field of study.

Conformal cooling (CC) channels are a series of cooling channels that are equidistant from the mold cavity surfaces. CC systems show great promise to substitute conventional straight-drilled cooling systems as the former can provide more uniform and efficient cooling effects and thus improve the production quality and efficiency significantly. Although the design and manufacturing of CC systems are getting increasing attention, a comprehensive and systematic classification, comparison, and evaluation are still missing. The design, manufacturing, and applications of CC channels are reviewed and evaluated systematically and comprehensively in this review paper. To achieve a uniform and rapid cooling, some key design parameters of CC channels related to shape, size, and location of the channel have to be calculated and chosen carefully taking into account the cooling performance, mechanical strength, and coolant pressure drop. CC layouts are classified into eight types. The basic type, more complex types, and hybrid straight-drilled-CC molds are suitable for simply-shaped parts, complex-shaped parts, and locally complex parts, respectively. By using CC channels, the cycle time can be reduced up to 70%, and the shape deviations can be improved significantly. Epoxy casting and laser powder bed fusion (L-PBF) show the best applicability to aluminum (Al)-epoxy molds and metal molds, respectively, because of the high forming flexibility and fidelity. Meanwhile, laser powder deposition (LPD) has an exclusive advantage to fabricate multi-materials molds although it cannot print overhang regions directly. Hybrid L-PBF/computer-numerical-control (CNC) milling pointed out the future direction for the fabrication of high dimensional-accuracy CC molds, although there is still a long way to reduce the cost and raise efficiency. CC molds are expected to substitute straight-drilled cooling molds in the future, as it can significantly improve part quality, raise production rate and reduce production cost. In addition to this, the use of CC channels can be expanded to some advanced products that require high-performance self-cooling, such as gas turbine engines, photoinjectors and gears, improving working conditions and extending lifetime.

The growing demand for flexible, ultrasensitive, squeezable, skin-mountable and wearable sensors tailored to the requirements of personalized health care monitoring has fueled the necessity to explore novel nanomaterial-polymer composite-based sensors. Herein, we report a sensitive, 3D squeezable graphene-polydimethylsiloxane (PDMS) foam-based piezoresistive sensor realized by infusing multi-layered graphene nanoparticles into a sugar scaffolded porous PDMS foam structure. Static and dynamic compressive strain testing of the resulting piezoresistive foams sensors revealed two linear response regions with an average gauge factor of 2.87 ~ 8.77 over a strain range of 0-50 %. Furthermore, the dynamic stimulus-response revealed the ability of the sensors to effectively track dynamic pressure up to a frequency of 70 Hz. In addition, the sensors displayed a high stability over 36000 cycles of cyclic compressive loading and 100 cycles of complete human gait motion. The 3D sensing foams were applied to experimentally demonstrate accurate human gait monitoring through both simulated gait models and real-time gait characterization experiments. The real-time gait experiments conducted demonstrate that the information of the pressure profile obtained at three locations in the shoe sole could not only differentiate between different kinds of human gait including walking and running, but also identify possible fall conditions. This work also demonstrates the capability of the sensors to differentiate between foot anatomies, such as a flat foot (low central arch) and a medium arch foot which is biomechanically more efficient. Furthermore, the sensors were able to sense various basic joint movement responses demonstrating their suitability for personalized healthcare applications.

Calcium phosphate (Ca P) coatings were electrochemically deposited on titanium substrates. By increasing the electrodeposition time (from 1 to 30 min), the coating thickness increases but also the surface morphology of the Ca P coatings is greatly affected going from smooth to plate-like, featuring elongated plates, ribbon-like and finally sharp needle structures. Micro-stretch tests reveal that, regardless of the coating morphology and thickness, the electrodeposited Ca P coatings have strong adhesion with the titanium substrates and their failure mode is cohesive failure. The effects of different morphologies on cellular behavior such as adhesion, viability, proliferation, and osteogenic gene expression were studied. The surface morphology of Ca P coatings has a remarkable effect on cell attachment, proliferation, and viability. A smooth surface results in better adhesion of the cells, whereas the presence of sharp needles and ribbons on rough surfaces restricts cell adhesion and consequently cell proliferation and viability. The improved cell adhesion and viability on the smoother surface can be attributed to the higher contact area between the cell and the coating, while the needle-like morphology inflicts damage to the cells by physically disrupting the cell wall. There is no significant difference in the level of osteoblast gene expression when osteosarcoma cells are cultured on coatings with different morphologies. Our study provides crucial insights into the optimum electrodeposition procedures for Ca P coating formation leading to both good cell-material interaction and sufficient mechanical properties. This can be achieved with relatively thin coatings produced by short electrodeposition times.

WSxC(H) coatings were deposited on single crystal silicon(100) wafers by magnetron co-sputtering and reactive sputtering at various target-substrate distances. Upon increasing the distance, the stoichiometric S/W ratio increases from 0.51 to 1.89. Also, the porosity of coatings gradually augments and a columnar microstructure tends to form. Preferential sulfur resputtering rather than contaminations primarily accounts for the low S/W ratio. TEM reveals randomly oriented WS2(002) platelets in the WSxC coatings when deposited at a large distance, which is supported by XRD. The composite coatings exhibit a decreasing hardness and elastic modulus with increasing target-substrate distance. The triboperformance is strongly affected by the coating composition, the target-substrate distance and the testing environment. Cross-sectional TEM of formed tribofilms reveals an obvious reorientation of WS2(002) basal planes parallel to the plane of sliding, leading to an ultralow friction.

A non-equilibrium heat treatment was used to produce secondary phase (beta) in the single phase brass (alpha), which caused the modification of the grain structure and mechanical properties after friction stir processing. For this aim, the single phase brass plate containing 37 wtpct Zn was heated at 810 degrees C for 1 hour, and then quenched in water, which caused the formation of non-equilibrium secondary phase. After the non-equilibrium heat treatment, bead on plate friction stir processing was employed. The origin of the modification by phase was studied using high resolution electron backscattered diffraction and transmission electron microscopy. The results showed that the average grain size, yield strength, and strain-hardening exponent were changed, respectively, from 4.8 mu m, 166 MPa and 0.28 to 2.1 mu m, 213 MPa and 0.25 in the presence of phase. The phase promoted the discontinuous dynamic recrystallization by particle-stimulated nucleation mechanism, and then transformed to resulting in a finer microstructure with more random texture. In addition, the nanometer-sized particles were retained at the grain boundaries, which reduced their mobility and hence the grain growth was inhibited. (C) The Minerals, Metals & Materials Society and ASM International 2019

This paper reports a three-dimensional (3D) stochastic bicontinuous micron-porous graphene foam (3D-MPGF) developed as lightweight binder-free current collectors for sulfur cathodes of lithium-sulfur batteries. 3D-MPGF is synthesized by a facile process that originally combines the synthesis of porous metals by the reduction of metallic salts and chemical vapor deposition (CVD) growth of graphene in a continuous route. 3D-MPGF presents micron-porous structure with both interconnected tubular pores and nontubular pores of sizes from hundreds nanometers to several microns. By adjusting CVD time, the thickness of graphene wall is tunable from few atomic layers to ten layers. Raman results prove a high crystalline of 3D-MPGF. Attributed to the low density and high quality, 3D-MPGF can be used as promising lightweight binder-free current collectors. The 3D-MPGF loaded with S of 2.5 mg cm−2 exhibited an ultrahigh initial capacity of 844 mAh g−1 (of electrode), and maintain at 400 mAh g−1 after 50 cycles at 0.1C (167 mA g−1). With increasing the loading of S, the electrodes present higher areal capacities. When the loading of S is 13 mg cm−2, the areal capacity of 3D-MPGF/S reaches 5.9 mAh cm−2 after 50 cycles at 0.1C. The use of 3D micron-porous graphene foam proves considerably enhanced gravimetric capacity densities (of overall electrode), which can be a direction not only for batteries but also for other energy storage devices.