1. Superaerophobic polymer objects prototyped via liquid crystal display (LCD)-based 3D printing: one-step post-surface-treatment and application in underwater bubble manipulation
- Author
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Meichen Liu, Yaping Sun, Mengzhen Zhou, Peng Wang, Xiaoyan Ma, Weiye Xu, Teng Zhang, Yanzhi Xia, and Zhong Xiong
- Subjects
Additive manufacturing ,post-surface-treatment ,superaerophobic ,vat photopolymerisation ,bubble manipulation ,Science ,Manufactures ,TS1-2301 - Abstract
Underwater superaerophobic surface is of great significance for controllable manipulation of gas bubbles in scientific research and practical applications. However, the fabrication of arbitrary-shaped superaerophobic solid surfaces through a simple and low-cost approach is still hard. Herein, superaerophobic 3D objects were manufactured via liquid crystal display (LCD)-based 3D printing (vat photopolymerisation-based additive manufacturing) combined with one-step post-surface-treatment in sodium hydroxide (NaOH) solution. The influences of NaOH concentration, reaction temperature and time on the wettability of the polymer surface were systematically investigated. After a suitable alkali-treatment, the object surface obtained a bubble contact angle of 159° with extremely low bubble adhesion, featuring the underwater superaerophobicity. Morphology and composition characterisation demonstrated that a hydrophilic gel layer was produced on the printed sheet after the alkali-treatment, which is explained as the main mechanism of the superwetting transition from aerophobicity to superaerophobicity. Interestingly, spontaneously formed surface microgrids (size in xy direction: ∼50 μm) during 3D printing accelerated the alkali-treatment. Further, a superaerophobic 3D tweezer was designed, fabricated, and successfully applied in a toxic nitric oxide (NO) bubble reaction underwater for gas purity detection. The one-step post-surface-treatment method is also suitable for other commercial photosensitive resins and digital-light-processing (DLP) 3D printing.
- Published
- 2024
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