1. Development of an economically competitive Trichoderma-based platform for enzyme production: Bioprocess optimization, pilot plant scale-up, techno-economic analysis and life cycle assessment.
- Author
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de Lima EA, Mandelli F, Kolling D, Matsusato Souza J, de Oliveira Filho CA, Ribeiro da Silva M, Lobo de Mesquita Sampaio I, Lopes Junqueira T, Ferreira Chagas M, Teodoro JC, de Morais ER, and Murakami MT
- Subjects
- Animals, Bioreactors, Fermentation, Life Cycle Stages, Trichoderma metabolism, Cellulase metabolism
- Abstract
Despite decades of research and industrial applications of Trichoderma reesei, the development of industrially relevant strains for enzyme production including a low-cost and scalable bioprocess remains elusive. Herein, bioprocess optimization, pilot plant scale-up, techno-economic analysis and life-cycle assessment for enzyme production by an engineered T. reesei strain are reported. The developed bioprocess increased in ∼ 2-fold protein productivity (0.39 g.L
-1 .h-1 ) and 1.6-fold FPase activity (196 FPU.L-1 .h-1 ), reducing the fermentation in 4 days. Cultivation in a 65-L pilot plant bioreactor resulted in 54 g.L-1 protein in 7 days, highlighting the robustness and scalability of this bioprocess. Techno-economic analysis indicates an enzyme cost of ∼ 3.2 USD.kg-1 , which is below to the target proposed (4.24 USD.kg-1 ) in the NREL/TP-5100-47764 report, while life-cycle assessment shows a carbon footprint reduction of approximately 50% compared to a typical commercial enzyme. This study provides the fundamental knowledge for the design of economically competitive Trichoderma technologies for industrial use., Competing Interests: Declaration of Competing Interest The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper., (Copyright © 2022 Elsevier Ltd. All rights reserved.)- Published
- 2022
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