1. Influence of pulsed ultrasound on short transfer behaviors in gas metal arc welding.
- Author
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Chen, Chao, Fan, Chenglei, Lin, Sanbao, Cai, Xiaoyu, Yang, Chunli, and Zhou, Lei
- Subjects
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GAS metal arc welding , *ELECTROMAGNETIC forces , *ULTRASONICS , *MICROSTRUCTURE , *COMPUTER simulation - Abstract
Graphical abstract The influences of frequency on short-circuiting transfer characteristics in PU-GMAW process were investigated by the welding electric signal and high-speed video images. The droplet transfer processes of adding pulsed ultrasonic were more stable than that of conventional GMAW. The peak current and droplet cycle in GMAW was improved obviously by adding pulsed ultrasonic. The dimensionless parameters (γ and Δ γ) were carried out to quantify the effect of ultrasonic on droplet transfer behavior in PU-GMAW. Abstract Addition pulsed ultrasound in GAMW process, which is described as the pulsed ultrasound wave assisted GMAW (PU-GMAW), has become a new method to control the droplet transfer process. The effect of frequency on short-circuiting transfer characteristics in the PU-GMAW process was investigated. The short-circuiting transfer processes were analyzed via welding electric signal and high-speed video images. The results showed that the droplet transfer processes of the PU-GMAW with the frequency of 20Hz and 50Hz were more stable than that of the conventional GMAW and U-GMAW. The PU-GMAW at the frequency of 50Hz obtained the minimum peak current and the minimum droplet transfer cycle. The droplet size and arc shape in the PU-GMAW also had a similar conclusion. The middle electromagnetic forces of the U-GMAW and the PU-GMAW were greater than that of the GMAW. The electromagnetic force of the PU-GMAW was bigger than that of the U-GMAW when the r was less than 1.75mm. Additionally, the electromagnetic force of U-GMAW was bigger than that of PU-GMAW when the r increased to more than 1.75mm. The greater the electromagnetic force increment, the stronger the effect of ultrasound on the electromagnetic force. Therefore, the effect of ultrasound on the electromagnetic force was the biggest in the middle of the arc. Meanwhile, the influence of pulsed ultrasound on the electromagnetic force was stronger compared with the U-GMAW. [ABSTRACT FROM AUTHOR]
- Published
- 2019
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