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Cam mechanisms, covering a large structural variety, are widely used in machinery, mainly as components of automated systems. Their functioning behavior is affected by negative dynamic phenomena determined by specific high velocities and acceleration rates. Within the various types of research on the dynamic behavior of cam mechanisms, this study addresses the need to clarify the influence of geometrical parameters and technological conditions on some indicators of the jump phenomenon in contact loss for a cam-follower mechanism. This particularly developed case study referred to a mechanism with a profiled grooved disk cam and oscillating follower. To highlight the influence of the cam-follower contact elasticity on the jump phenomenon, two dynamic models were developed: one considering rigid elements in contact and the second considering elastic cam-follower contact. The models were tested within a virtually simulated experiment, and the numerical simulation results evidenced the influence of input factors like the applied load on the mechanism, the clearance in the cam-follower kinematic pair, and the rotational speed of the cam, and the inertia moment was reduced to the follower on some indicators of the jump phenomenon. Validation FEA and experiments were performed, proving the reliable appropriateness of the dynamic model based on elastic cam-follower contact. [ABSTRACT FROM AUTHOR]

Research has shown that faults, especially sealing faults, have become a barrier to flow. Flow diagnostics, on the other hand, are straightforward and controlled numerical flow experiments that are performed to examine a reservoir model, build links and offer rudimentary volume estimates as well as to quickly produce a qualitative representation of the reservoir’s flow patterns. To evaluate, assess, and validate reservoir models and production scenarios, the ’diagnostics’ module in the Matlab Reservoir Simulation Toolbox (MRST) provides a computationally less expensive alternative to running fully featured multiphase simulations. This is done to determine qualitatively regions for well placement to maximize hydrocarbon recovery. Monitoring flow fields, timelines, and tracers—neutral particles in the fluid that flow with the fluid—are all part of flow diagnostics. These techniques are used to determine volumetric communication between a pair of injector-producer wells, as well as flow patterns between injection-production wells and the arrival time between them. To create the grid, the simulation schedule, the wells, upscaling, arrival time computation, and flow diagnostics (drainage and sweep regions) were all done using the Matlab reservoir simulation toolbox (MRST) package by “Makemodel 3” on the data obtained from “SPE 10th comparative solution project” on the MRST package. This was done for a homogeneous anisotropic faulted porous medium. The simulation runs for about 473,739 milliseconds on a fine grid having 20040 active cells while in the coarse model with faster computational time of about 200 seconds, 112 milliseconds. At the early stages of the reservoir bottom-hole pressure for injector I1(about 7000psia) and three producers P1, P2 and P3 remains constant over time (about 3600psia) thanks to pressure support by I1. The extent of residence time after 10 years for the fine, coarse and more coarser model is that fluid element find it easier to transverse through the fault line from I1 to P1, P2 then P3 which takes lesser time than crossing across two intersecting faults, It can also be seen that the sweep efficiency of the fine grid is more effective than the coarse grid. Finally, it has been seen clearly that the fine grid model gives more accurate details but slower computational time while the coarse model which is less accurate but with faster computational time.

Cam mechanisms, covering a large structural variety, are widely used in machinery, mainly as components of automated systems. Their functioning behavior is affected by negative dynamic phenomena determined by specific high velocities and acceleration rates. Within the various types of research on the dynamic behavior of cam mechanisms, this study addresses the need to clarify the influence of geometrical parameters and technological conditions on some indicators of the jump phenomenon in contact loss for a cam-follower mechanism. This particularly developed case study referred to a mechanism with a profiled grooved disk cam and oscillating follower. To highlight the influence of the cam-follower contact elasticity on the jump phenomenon, two dynamic models were developed: one considering rigid elements in contact and the second considering elastic cam-follower contact. The models were tested within a virtually simulated experiment, and the numerical simulation results evidenced the influence of input factors like the applied load on the mechanism, the clearance in the cam-follower kinematic pair, and the rotational speed of the cam, and the inertia moment was reduced to the follower on some indicators of the jump phenomenon. Validation FEA and experiments were performed, proving the reliable appropriateness of the dynamic model based on elastic cam-follower contact.

Complex surfaces such as helical ones are commonly used in machinery. Such surfaces can be obtained by various machining processes, one of these processes being thread whirling. The influence of machining conditions needs to be better understood to develop a more precise prediction of the specific resulting errors involved in thread whirling. This paper firstly presents the theoretical conditions which generate micro-deviations on whirled surfaces. A theoretical model which considers the geometrical parameters describing the whirling head and cutters and the process's whole kinematics was developed. The threaded surface was described as a complex compound surface resulting from intersecting successive ruled helical surfaces corresponding to the cutting edges of the set of cutters from the whirling head. Numerical simulation results were exemplified and validation experiments were both designed and performed. Empirical mathematical models were established to highlight the influence of the input factors such as thread pitch and external diameter, the ratio between the diameter of cutters' top edge disposal and the thread's external diameter, the rotary speed of the whirling head, and the rotary speed of the workpiece on some accuracy elements and roughness parameters of the threaded surface. [ABSTRACT FROM AUTHOR]

Complex surfaces such as helical ones are commonly used in machinery. Such surfaces can be obtained by various machining processes, one of these processes being thread whirling. The influence of machining conditions needs to be better understood to develop a more precise prediction of the specific resulting errors involved in thread whirling. This paper firstly presents the theoretical conditions which generate micro-deviations on whirled surfaces. A theoretical model which considers the geometrical parameters describing the whirling head and cutters and the process’s whole kinematics was developed. The threaded surface was described as a complex compound surface resulting from intersecting successive ruled helical surfaces corresponding to the cutting edges of the set of cutters from the whirling head. Numerical simulation results were exemplified and validation experiments were both designed and performed. Empirical mathematical models were established to highlight the influence of the input factors such as thread pitch and external diameter, the ratio between the diameter of cutters’ top edge disposal and the thread’s external diameter, the rotary speed of the whirling head, and the rotary speed of the workpiece on some accuracy elements and roughness parameters of the threaded surface.

The structural distortion problem of large thin-walled aerospace components has roused much concern on more agile, digitized and cost-efficient precision manufacturing techniques, in particular, designing suitable machining plans according to the real shape of workpieces. To improve the machining accuracy of large thin-walled aerospace components, a methodology of three-dimensional machining allowance modeling and analysis is proposed in this paper. Firstly, the fundamental principles of 3D models matching and alignment between the casting blank and the design part are presented. And by datum transformation from virtual design references to real-world references on casting blanks which are accessible more easily, measuring, positioning and machining the casting blank will be more convenient to realize. Furthermore, the technical character of a large thin-walled aerospace component is considered and a technical framework for 3D machining allowance analysis is given. Finally, the proposed methodology is validated by an experimental study using a typical large thin-walled aerospace component of a hypersonic vehicle. Improvements in accuracy and efficiency performance are realized in comparison with traditional methods. [ABSTRACT FROM AUTHOR]

A substantially narrow GMAW torch nozzle head has been designed that enables narrowing down of weld groove up to a limit of just accommodating the nozzle in it where the groove wall of thick section virtually acts as a side wall of the nozzle head to produce a narrowest possible butt welding. A model of shielding gas flow dynamics and its flow rate in case of employing newly developed GMAW nozzle head has been studied at different projection angle of torch nozzle inside the narrow groove of butt joint by using ANSYS-CFX(14.5) software. The utility aspect of such a narrow nozzle head from the view point of smooth flow of shielding gas inside a close fitted ultra-narrow weld groove has also been studied. The outcome of the analytical studies has been used to produce a defect free ultra-narrow multi-pass weld by employing P-GMAW process with vertically placed electrode depositing single bead per layer in weld groove. [ABSTRACT FROM AUTHOR]

Microneedle ( MN) is a relatively recent invention and an efficient technology for transdermal drug delivery ( TDD). Conventionally, mathematical models of MNs drug delivery define the shape of the holes created by the MNs in the skin as the same as their actual geometry. Furthermore, the size of the MN holes in the skin is considered to be either the same or a certain fraction of the length of the MNs. However, the histological images of the MN-treated skin indicate that the real insertion depth is much shorter than the length of the MNs and the shapes may vary significantly from one case to another. In addressing these points, we propose a new approach for modeling MN-based drug delivery, which incorporates the histology of MN-pierced skin using a number of concepts borrowed from image processing tools. It is expected that the developed approach will provide better accuracy of the drug diffusion profile. A new computer program is developed to automatically obtain the outline of the MNs-treated holes and import these images into computer software for simulation of drug diffusion from MN systems. This method can provide a simple and fast way to test the quality of MNs design and modeling, as well as simulate experimental studies, for example, permeation experiments on MN-pierced skin using diffusion cell. The developed methodology is demonstrated using two-dimensional (2D) numerical modeling of flat MNs (2D). However, the methodology is general and can be implemented for three dimensional (3D) MNs if there is sufficient number of images for reconstructing a 3D image for numerical simulation. Numerical modeling for 3D geometry is demonstrated by using images of an ideal 3D MN. The methodology is not demonstrated for real 3D MNs, as there are not sufficient numbers of images for the purpose of this paper. © 2015 Wiley Periodicals, Inc. and the American Pharmacists Association J Pharm Sci 104:1993-2007, 2015 [ABSTRACT FROM AUTHOR]

The electrostatic separation is known as an efficient and robust recycling technology, characterized by low cost, reduced energy consumption and ease of use. However, the separation process is multifactorial and requires a judicious choice of electrical and geometrical parameters in order to enable the processing of different material mixtures and obtain an optimal result. The aim of this paper was to study the different factors that influence the trajectories of charged insulating particles exposed to an intense DC electric field of a roll-type electrostatic separator. For this purpose, a numerical model, based on the fundamental principles of dynamics, was elaborated in order to simulate the behavior of the particles in such electrostatic devices. The numerical model considered the main electrical, mechanical, and aero-dynamical forces that govern the movement of the particles. To check the accuracy of the numerical model, several experiments were carried out on charged insulating particles in the roll-type electrostatic separator. The particle trajectories were recorded with a high-speed camera and compared with those obtained by numerical simulation. The results obtained validate the numerical model, as the simulated trajectories were similar to those captured by the camera. [ABSTRACT FROM AUTHOR]