Synergies among the self-assembled β-nucleating agent and the sheared isotactic polypropylene matrix.

The impacts of both shear temperature and shear rate on both the self-assembled β-nucleating agent (β-NA) in the hosting isotactic polypropylene (iPP) matrix and the subsequent crystallization of the hosting iPP matrix were investigated by polarized optical microscopy (POM) and wide-angle X-ray diffraction (WAXD), and small-angle X-ray scattering (SAXS) measurements, respectively. Under static condition, β-NA could self-assemble into snowflake-like aggregate. Once shear was applied, three kinds of self-assembled aggregates could be developed prior to the crystallization of matrix depending on the applied shear temperatures, that is, snowflake-like self-assembled aggregate at 200 °C, deformed snowflake-like one with smaller branches at 180 °C, tiny and dense needle-like one if shear temperature was further decreased to 160 °C. Since β-NA with various self-assembled aggregates can act as nucleating templates for the subsequent nucleation of iPP matrix, it is conceivable that the crystallization behavior of the iPP matrix can be altered. As expected, β-phase crystallinity, long period and lamellar thickness are steadily dependent on the shear temperature and shear rate. That is, when shear was applied at 200 °C, β-phase crystallinity, long period and lamellar thickness keeps almost constant regardless of the shear rate. If melt was sheared at 180 °C, β-phase crystallinity was decreased while long period and lamellar thickness remained unchanged with elevating shear rate. At lower shear temperature (i.e., 160 °C), β-phase crystallinity, long period and lamellar thickness were further decreased with increasing the shear rate. These results are of practical significance to understand the long-term ignored issue: apart from the loading of β-NA, different self-assembled aggregates formed in flow field are another crucial factor in determining the microstructure development of matrix. [ABSTRACT FROM AUTHOR]