FINITE ELEMENT ANALYSIS OF 3D-MODEL OF TURNING TABLES OF MICRO-CONTROLLER BASED VERSATILE MACHINE TOOLS DESKTOP LEARNING MODULE.

In this paper, we present the results of finite element analysis (FEA) performed to investigate nature of stress and their distribution at optimum point along the two turning tables of a micro-controller based versatile machine tool desktop learning module. Commercial Autodesk Inventor was used to create both three-dimensional (3-D) and 2-D models as well as performing simulation. Dynamics simulation generated the motion load expected to act on the tables when used for real-life operation which were in turn used to perform FEA. The motion of the dc servo motor driving the tables and other parts of the module is designed to be controlled by programmable chips. Before creating FEA simulation for the tables, numerical divergence were prevented by varying the mesh settings to obtain the settings at which the results of the analyses converges which was obtained at 0.03 average element size and 0.04 minimum element size. Finite element analysis carried out on the tables shows that aluminium alloy 4032-T6 chosen will serve in the fabrication of physical prototype. FEA revealed the nature and level of stresses that will be experienced on the tables, it also revealed region where these stresses will concentrate on them. The analysis also estimated the expected weight of the turning tables 1&2 to be 1.23536 to 0.257182 Kg respectively and show that the minimum factor of safety was constantly 15 ul within the tables which shows that they will not fail during operation. [ABSTRACT FROM AUTHOR]