Electrophoretic deposition of nanosized zeolites in non-aqueous medium and its application in fabricating thin zeolite membranes

Thin zeolite films with thicknesses from several hundred nanometers to a few micrometers have been fabricated through electrophoretic deposition (EPD) in acetylacetone (Acac) and/or isopropyl alcohol (IPA). Various types of nanosized zeolites with different Si/Al ratios ranging from 1.6 (zeolite LTA) to nearly infinity (silicalite-1) were applied to prepare the EPD suspensions and showed different behaviors in EPD. The EPD rate of zeolite particles in non-aqueous medium was much higher than that in aqueous system mainly due to the high voltage applied, and consequently the whole process was usually completed in a few seconds. It was found that the Al/(Si + Al) ratios of zeolites and the chemical/physical properties of the EPD medium were two crucial factors which affected the thickness and density of the zeolite films prepared by EPD. The zeolite films fabricated through EPD could be effectively densified by secondary growth to prepare compact zeolite membranes. [Copyright &y& Elsevier]