Effect of hydrostatic pressure on protective bubble characteristic and weld quality in underwater flux-cored wire wet welding.

The metal transfer and protective bubble images, real-time electric signal data and weld appearance were obtained in different simulated water depth wet flux-cored arc welding. The electric signal results showed that the high hydrostatic environment deteriorated the stability of the wet welding process. The poor weld appearances with porosity were displayed when it was welded in deep water. The weld dilution rate descended from 51% to 40% with increasing water depth from 0.5 m to 90 m because of arc shrinking and heat input reduction. The reduction of protective bubble size and duration caused by high water pressure was unable to maintain a stable burning arc. With increasing water depth, the increase of pores in welds strongly deteriorated the mechanical property of joints. The process of gas generation and its escape from the droplet during the droplet transfer were observed. The rise of pressure compressed gas pores and prevented the gas from escaping, which resulted in the increase of pores. [ABSTRACT FROM AUTHOR]