The effects of initial crack length on fracture characterization of rubbers using the J-Integral approach.

Abstract The effects of initial crack length on the mode I fracture properties of crosslinked elastomers were investigated. A J -integral approach was implemented using single-specimen test procedures. Quasi-static fracture tests were carried out on filled and unfilled acrylonitrile-butadiene rubbers with various pre-cut (initial) crack lengths, a 0 , at a fixed rate of extension, using single edge notch rectangular bar specimens. Data from these experiments were analyzed and crack resistance curves (R curves) were obtained. A detailed analysis of the single-specimen method was carried out to establish correlation with the fracture properties derived from the more involved multi-specimen method. The weak dependence of geometry factor on rubber composition and displacement (in the neighborhood of crack initiation displacement) was verified. The crack initiation resistance and tearing modulus of the materials were calculated based on the R curve for each initial crack length. Fracture properties of lightly cracked specimens ( a 0 / W < 0.4 , where W is the specimen width), including crack initiation resistance, strain at crack initiation, tearing modulus and maximum load and extension before fracture, were found to show significant variations with a 0 . These variations are characterized and discussed for the filled and unfilled rubber materials. Highlights • Fracture analysis of unfilled and filled nitrile-butadiene rubbers was performed. • Geometry factor for SENT specimen was evaluated for different CTODs. • Geometry factor was almost material independent and only weakly dependent on CTOD. • Specimen elongation (strain) at crack initiation was found material independent. • Critical strain, J-integral and tearing resistance varied with initial crack length. [ABSTRACT FROM AUTHOR]