A novel DEACM integrating affinity propagation for performance evaluation and energy optimization modeling: Application to complex petrochemical industries.

Graphical abstract Highlights • A novel AP-DEACM method is proposed. • Performance evaluation and energy optimization model is obtained. • This proposed model is efficient in energy saving and carbon emission reduction. • The energy saving potential of ethylene and PTA production plants are 2.78% and 1.26%. • Carbon emission reduction potential is 3.62% in ethylene production plants. Abstract Data Envelopment Analysis (DEA) has been widely used in performance and energy efficiency evaluation. However, in the traditional DEA, the effective of each decision making unit (DMU) is evaluated through its own optimized perspective and regardless of other DMUs influence, which may result in too many effective DMUs. And the DEA cross-model (DEACM) can distinguish the effective DMUs better by constructing a cross-efficiency matrix, but the optimal weight of the DMU may not be unique, so the cross efficiency of the DEACM may be different. Therefore, this paper proposes a novel DEACM based on the affinity propagation (AP) clustering algorithm (AP-DEACM). Through the AP clustering algorithm, the high impact data affecting the performance capacity and energy saving are obtained. Then the better effective DMU is identified through the high discrimination of the AP–DEACM. Finally, the proposed AP-DEACM is used for performance evaluation and energy optimization modeling of the Pure Terephthalic Acid (PTA) production process and the ethylene industrial process in complex petrochemical industries. The experimental results show that the energy saving potential of PTA production plants and ethylene production plants are 2.78% and 1.26%, respectively, and the average value of carbon emission savings potential is 3.62% in ethylene production plants. [ABSTRACT FROM AUTHOR]