Key issues on the reactive sintering of ZrB2 ceramics from elementary raw materials.

Abstract Gas burst has been commonly observed during reactive sintering, especially when combustion was initialized therein. In this study, a model system (Zr + 2B = ZrB 2) was chosen to investigate this phenomenon by a combination of thermo-analysis, mass spectrum investigation and electron microscopy studies. Results showed the combustion lead to a formation of various gaseous byproducts such as CO, CO 2 , N 2 , BO, BO 2 and B 2 O 3 etc. Especially for BO(g), its generation consumed boron in the raw materials, resulting in the residual Zr-containing phase that accelerated the formation of interlocked ZrB 2 grains in the sintered ceramics, which show relatively high strength (516 ± 42 MPa). Graphical abstract Unlabelled Image [ABSTRACT FROM AUTHOR]