Construction of hierarchical functionalized black phosphorus with polydopamine: A novel strategy for enhancing flame retardancy and mechanical properties of polyvinyl alcohol.

• Few-layer BP was scalable exfoliated by solvent-heat method via ion intercalation. • BP-PDA nanohybrids showed remarkable decrease in PHRR, THR and the amount of CO. • Significant tensile strength enhancement was achieved due to the adhesion effect. • PVA/BP-PDA exhibited high air stability even after exposed to air for five months. As a rising star of two-dimensional (2D) materials, single or few-layer black phosphorus (BP) possess great potential as nanofiller in fabricating polymer nanocomposites, due to its thermodynamic stability, nano-size effect and structural characteristics. Herein, few-layer BP nanosheets were scalable exfoliated via solvent-thermal method, the Lithium ion intercalation was achieved during this procedure. Follow by a polydopamine (PDA) encapsulated BP sandwich nanostructure was developed by oxidation–reduction strategy, which improved the air stability of few-layer BP and its interfacial compatibility with polymer matrix. As could be expected, the PDA encapsulated BP (BP-PDA) can effectively enhance the mechanical properties and flame retardancy of polyvinyl alcohol (PVA) nanocomposite films. For instance, the PVA/BP-PDA5.0 nanocomposite film loaded with 5 wt% BP-PDA exhibited 57.2% maximum decrease in peak heat release rate and 47.9% maximum reduction in total heat release. Meanwhile, while the BP-PDA loading achieved 2 wt%, PVA/BP-PDA2.0 nanocomposite film revealed an 81.1% increase in the tensile strength. In particular, on account of dual protection of the PDA encapsulation and polymer matrix embedding, the air stability of BP in PVA matrix was significantly improved. As an evidence, the ratio of A g 1/A g 2 in Raman spectra of BP-PDA decreased from the initial 0.72 to 0.62, even after exposed to air for five months, indicating a low level of oxidation. This work provides a novel strategy for scalable exfoliation and functionalization of BP, and enables a wide range of potential applications of BP in polymer nanocomposites. [ABSTRACT FROM AUTHOR]