Flow boiling pressure drop characteristics in a multi-microchannel heat sink.

We make an effort in this study to experimentally investigate the flow boiling pressure drop characteristics in a multi-microchannel heat sink. For the multi-microchannel heat sink, 27 parallel microfluidic channels are considered. Microchannels are fabricated on the copper block and have a hydraulic diameter of 421 µm and length of 40 mm. We perform experiments considering the refrigerant, considered the working fluid in this study. A high mass flux (G ∼ 400 kg/m2 s–1200 kg/m2 s) for a range of wall heat flux (q′′ ∼ 10 kW/m2–170 kW/m2) and varying degrees of saturation temperature (Tsat ∼ 13 °C, 18 °C, and 23 °C) are considered for the experiments. We demonstrate the correlative effect of the total pressure drop on the two-phase flow pattern in the channel. By depicting the interplay between the total pressure drop (∆p) and the frictional pressure gradient, we show that the frictional pressure gradient increases with the increasing mass flux while it decreases with the increasing degree of saturation temperature. We show the significant impact of the heat flux and saturation temperature on the frictional pressure gradient. In addition, we develop a new correlation for the pressure drop characteristics taking the interference effect of the frictional pressure drop in the multi-microchannel heat sink. The inferences of this experimental study will have far-ranging consequences for the design of heat exchangers, leading to the optimization of microscale thermal management equipment. [ABSTRACT FROM AUTHOR]