Directional coarsening behavior of primary γ′ phase in Ni3Al-based superalloy during aging heat treatment.

• The major highlight of this paper is how to improve the thermal stability of γ I ′ phase by investigating its directional coarsening behavior. • The second highlight is clarifying the kinetics of γ I ′ directional coarsening and its connection mode. • The third highlight is clarifying the influence of initial radius, number, volume fraction and γ channel distance on the kinetics of γ I ′ directional coarsening. • The forth highlight is clarifying the influence of lattice misfit, elemental diffusion and interfacial composition width on γ I ′ directional coarsening. Polycrystalline Ni 3 Al-based superalloy with up to 70% γ ′ phase owns excellent strength at around 1100 °C. It has been successfully used as a substitute for turbine blade crown, which is one of the aircraft components working in the severest environment (i.e., sometimes nearly overheating). However, few studies concentrate on the coarsening resistance and phase thermal stability in this newly designed polycrystalline superalloy at the working temperature, hence, directional coarsening behavior of primary γ ′ (γ I ′) has remained restricted. This paper investigated directional coarsening behavior of γ I ′ during aging treatment (1100 °C) after overheating at 1270 °C with furnace cooling (SFA), air cooling (SAA) and water cooling (SWA) respectively. It clearly showed that γ I ′ grew into lamellar and gradually became irregular during the directional coarsening process. Moreover, its morphological combination mode was illustrated. Since parallel short lamellar γ I ′ connected each other, long lamellar formed. When perpendicular long lamellar γ I ′ connected each other, it became L -type or T-type, i.e., precursor of irregular γ I ′. The kinetics of directional coarsening regime of γ I ′ was in line with the matrix-diffusion - controlled (MDC) theory according to the evaluation of γ I ′ size. This was caused by higher migration of γ I ′ interfaces than the diffusion of solute elements. It was also confirmed that driving force of directional coarsening mainly depended on the competition of elemental diffusion, lattice misfit distribution and γ channel distance. [ABSTRACT FROM AUTHOR]