Techno-economic analysis of supercritical carbon dioxide cycle integrated with coal-fired power plant.

• Integration of four novel sCO 2 cycles with coal-fired power plant. • Efficiency of sCO 2 cycle is higher than steam Rankine cycle by 3–4%pts. • sCO 2 cycles can reduce the cost of electricity by 6–8% than steam Rankine cycle. • Increasing turbine inlet temperature by 140 °C increases efficiency by 3–4%pts. • Increasing turbine inlet temperature doesn't show reduction in cost of electricity. Supercritical carbon dioxide (sCO 2) cycles can achieve higher efficiencies than an equivalent steam Rankine cycle at higher turbine inlet temperatures (>550 °C) with a compact footprint (tenfold). sCO 2 cycles are low-pressure ratio cycles (~4–7), therefore recuperation is necessary, which reduces the heat-addition temperature range. Integration of sCO 2 cycles with the boiler requires careful management of low-temperature heat to achieve higher plant efficiency. This study analyses four novel sCO 2 cycle configurations which capture the low-temperature heat in an efficient way and the performance is benchmarked against the state-of-the-art steam Rankine cycle. The process parameters (13–16 variables) of all the cycle configurations are optimised using a genetic algorithm for two different turbine inlet temperatures (620 °C and 760 °C) and their techno-economic performance are compared against the advanced ultra-supercritical steam Rankine cycle. A sCO 2 power cycle can achieve a higher efficiency than a steam Rankine cycle by about 3–4% points, which is correspond to a plant level efficiency of 2–3% points, leading to cost of electricity (COE) reduction. Although the cycle efficiency has increased when increasing turbine inlet temperature from 620 °C to 760 °C, the COE does not notably reduce owing to the increased capital cost. A detailed sensitivity study is performed for variations in compressor and turbine isentropic efficiency, pressure drop, recuperator approach temperature and capacity factor. The Monte-Carlo analysis shows that the COE can be reduced up to 6–8% compared to steam Rankine cycle, however, the uncertainty of the sCO 2 cycle cost functions can diminish this to 0–3% at 95% percentile cumulative probability. [ABSTRACT FROM AUTHOR]