An extended numerical manifold method for simulation of grouting reinforcement in deep rock tunnels.

• A novel algorithm for modeling the reinforcement effect after the slurry coagulation was proposed. • A higher computation efficiency for simulating fluid-solid coupling processes under the framework of NMM was achieved. • The effect of the grouting reinforcement in a deeply buried rock tunnel was studied. In this study, a numerical manifold method (NMM) based simulator, which is able to simulate the whole process of grouting reinforcement, including the migration and coagulation process of injected slurries in rock fractures networks, is developed for evaluating the effectiveness of grouting reinforcement in deep rock tunnels. To implement the migration process, the grouting hole generation algorithm, the Bingham fluid model, the migration network searching algorithm as well as the framework for fluid–solid (FS) coupling process are introduced into the zero-thickness cohesive element (ZE) based NMM (Co-NMM). To reflect the reinforcement effect of the slurry coagulation after the migration process, a bonding reinforcement algorithm based on the ZE model is proposed. To improve the computational efficiency, an explicit integration scheme is introduced. To validate and illustrate the capability of the developed method, an uncoupled and a coupled numerical examples are conducted and the simulation results are in good accordance with the analytical solutions or laboratory observations. In addition, a series numerical direct tensile test and uniaxial compressive test are conducted to verify the capability of the proposed bonding reinforcement algorithm. Finally, to demonstrate the capability of the developed simulator in simulating problems with large scale, grouting reinforcement in a deep rock tunnel model is conducted and the predicted results show that the convergence deformation and fragmentation-bulking phenomenon induced by excavation in the deep rock tunnel are effectively controlled through the grouting reinforcement. [ABSTRACT FROM AUTHOR]