Ultrathin film formation under combined effect of surface roughness and surface force for elastohydrodynamic lubrication of point contact problems.

Purpose: The purpose of this study is to investigate the combined effect of surface force, solvation and Van der Waals forces and surface topography parameters of amplitude and wavelength on the formation of ultrathin films for elastohydrodynamic lubrication of point contact problems. Design/methodology/approach: The Newton–Raphson technique is used to simultaneously solve the Reynolds' film thickness including surface roughness and elastic deformation, surface force of solvation and Van der Waals forces and load balance equations. Different values of surface amplitude and wavelength were simulated in addition to the load variation. Findings: The simulation results revealed that roughness effects are important as the film thickness decreases. The oscillation in the pressure and film thickness is due to the combined action of the solvation force and surface topography parameters. The limiting values of the surface topography parameters of the amplitude and wavelength varied and depended on the load. For different values of wavelength and load, amplitude values up to 0.25 nm have no effect on ultrathin film formation. Originality/value: The combined effect of the surface force and surface roughness on the formation of ultrathin films was evaluated for elastohydrodynamic lubrication of point contact problems under different operating conditions of load and surface topography parameters of amplitude and wavelength. The limited surface topography parameters of the amplitude and wavelength are shown and analyzed. [ABSTRACT FROM AUTHOR]