Study on Convection Heat Transfer of End-Winding for a 10 kW External Rotor PMSM With Open End Cap.

The convective heat transfer characteristics of end-winding for a 10 kW external rotor PMSM with open end cap are studied in this paper. A coupling iterative method of CFD and thermal network (TN) is proposed to solve the motor temperatures and convective heat transfer coefficients (CHTC). The variation laws of the CHTCs and heat dissipation proportions of 10 kW motor walls with speed are analyzed. The heat dissipation capacities of the end-winding for motors with open and closed end cap are compared. Based on the CFD results, a fitting formula of end-winding CHTC for external rotor motor with open end cap is constructed, in which the Nusselt number is calculated by the dimensionless parameters composed of the geometric features of the open end cap. The validities of the proposed coupling iterative method and the fitting formula are verified by the temperature rise experiment of the 10 kW prototype. [ABSTRACT FROM AUTHOR]