Multi-Objective Optimization of Interior Permanent Magnet Machine for Heavy-Duty Vehicle Direct-Drive Applications.

In this paper, an interior permanent magnet (IPM) machine is presented and optimized for heavy-duty vehicle direct-drive applications. Since efficiency decrease and serious heating come along with excessive core loss under flux weakening control, a rotor topology with the combination of the eccentricity structure and magnetic barriers is proposed. The key is to achieve the comprehensive optimization of the proposed rotor topology to satisfy the different requirements under diverse operating points. Then, a multi-objective automatic parallel optimization method is applied, which simultaneously analyzes multi-condition operation without weight coefficients defined artificially. The 3D Pareto solution set is generated by using nature inspired evolutionary algorithm based on the high-precision metal-modals of optimal prognosis, which reduce the needed computation cost significantly. Moreover, the back electromotive force total harmonic distortion, torque and core loss of the optimal machine are analyzed at corresponding operating points. Finally, the finite-element results are validated by experiments based on a prototype machine. [ABSTRACT FROM AUTHOR]