Size-dependent microvoid growth in heterogeneous polycrystals.

• The size-dependent microvoid growth in heterogeneous polycrystals is studied by local/non-local (MSG) CPFEM. • The first kind of void-growth size effect by void-grain size ratio is investigated. • The second kind of void-growth size effect by absolute microvoid size is studied. • Stress triaxiality T has a significant influence on the void-growth size effect, while Lode parameter L exhibits a negligible effect. • The void-growth size effect in polycrystalline environments should be understood from a statistical point of view. Microvoid growth involves a strong size effect, i.e., smaller microvoid presents a lower growth rate. In polycrystalline materials, the size ratio between microvoids and grains may also affect microvoid growth behavior. However, most previous studies treated material matrix surrounding microvoids as homogeneous. It turned out that such treatment cannot effectively depict the influence of the abovementioned void-grain size ratio on damage evolution. In the present study, both classical local and non-local strain-gradient crystal plasticity finite element simulations are performed to study size-dependent microvoid growth in heterogeneous polycrystals. The results indicate that both void-grain size ratio and absolute microvoid size influence microvoid growth significantly, referred to as first (induced by grain-scale heterogeneous deformation) and second kinds of (induced by plastic strain gradient) size effects, respectively. Besides, macroscopic stress triaxiality T has a significant influence on the size effect of microvoid growth, while Lode parameter L exhibits a negligible effect. Due to random grain-orientation distribution and grain-geometric characteristic, a smaller microvoid within polycrystalline environments may even grow faster than a larger one, implying that the size effect of microvoid growth should be understood from a statistical point of view in polycrystalline environments. The present study provides a fundamental understanding on the intrinsic mechanism of the size-dependent microvoid growth in heterogeneous polycrystals. [Display omitted] [ABSTRACT FROM AUTHOR]