Experimental investigations on the friction behavior of partially femtosecond laser-textured journal bearing shells.

Journal bearings are the most commonly used load elements in rotating systems and have a long history in tribology research. However, the relatively new surface modification technique of femtosecond laser texturing has rarely been used to increase the efficiency of journal bearings. We used a 300-fs laser to create chevron-shaped microstructures in different circumferential texture locations on half-bearing shells to investigate the effect of partial texturing on the tribological performance of journal bearings. With a customized shaft-bearing shell setup, the coefficient of friction and lubrication film thickness was tracked in two load scenarios at varying rotational speeds. In fully film conditions, the findings demonstrate that textures in the high-load region of journal bearings provide the highest lubricant film thickness and lowest friction compared to textures in the pressure build-up, divergent zone, and unstructured reference. Moreover, surface textures in the high-load area also perform better in boundary and mixed lubrication. Experimental data have also shown that asymmetric texture designs have a detrimental effect on lubrication performance. In contrast to symmetric designs, the lubrication film build-up is hindered. The research results represent a step toward transferring laboratory findings on laser surface texturing for tribological optimization in real applications. [Display omitted] • Textures in the high-load region provide the highest lubricant film thickness and lowest friction in hydrodynamic lubrication. • Textures in the high-load area also perform better in boundary and mixed lubrication. • Asymmetric texture designs can be detrimental for the lubrication performance of journal bearings. [ABSTRACT FROM AUTHOR]