Simultaneous identification for geometric error of dual rotary axes in five-axis machine tools.

• Measurement trajectory is extended to the whole rotation range of dual rotary axes. • The identification model is established to obtain geometric errors simultaneously. • The effectiveness of the proposed method is validated by prediction and measurement. For the rotary axes, the position-dependent geometric errors (PDGEs) and position-independent geometric errors (PIGEs) affect their rotational accuracy concurrently. Therefore, aiming at analyzing this coupling effect of geometric errors, a novel method is presented to identify the PDGEs and PIGEs of dual rotary axes simultaneously. The identification model is established based on the geometric error model and actual distances between the two retroreflectors, by which all geometric errors of two rotary axes can be obtained simultaneously. The identification results are validated by predicting volumetric errors, in which the deviations between the predicted and measured VEs are within 21.7 μm in three directions. Moreover, the root mean square error between the predicted and measured volumetric errors is 6.8 μm, which indicates that the proposed method can effectively accomplish the simultaneous identification of geometric errors. This identification method facilitates the further study of the coupling effect of PDGEs and PIGEs. [ABSTRACT FROM AUTHOR]