X80 U-bend stress corrosion cracking (SCC) crack tip dissolution by fast corroding Desulfovibrio ferrophilus IS5 biofilm.

Stress corrosion cracking (SCC) is a serious problem threatening structural integrity and safety. Metal corrosion pits can develop into more harmful cracks under mechanical stress. It is known in abiotic corrosion that fast corrosion does not necessarily cause more severe SCC. This is because fast corrosion can prevent or dissolve crack tips and convert them into less harmful pits if the uniform corrosion rate is fast enough. This work experimentally proved the hypothesis that the same phenomenon occurs in biotic corrosion. It was found that a highly corrosive SRB (sulfate reducing bacterium) strain, namely Desulfovibrio ferrophilus (strain IS5), caused fast uniform corrosion and dull pits, but no SCC cracks against X80 carbon steel U-bend coupons (stressed). In comparison, Desulfovibrio vulgaris , a far less corrosive SRB strain caused less corrosion, but generated sharp pits and SCC cracks in a 3-month lab test. This work also revealed that the X80 U-bend had a 44% higher sessile cell count and 34% higher weight loss after a 14-d D. ferrophilus incubation in deoxygenated enriched artificial seawater culture medium at 28 °C when compared with the (flat) square coupons (no stress). This weight loss trend was corroborated by transient electrochemical measurements. [Display omitted] [ABSTRACT FROM AUTHOR]