Numerical simulation of binary droplet collisions using a front tracking interface technique.

Droplet-droplet interactions of highly viscous liquids or suspensions are relevant in a broad range of industrial applications, such as spray drying, fuel injection or, coating and granulation. The efficiency of these processes is heavily determined by the surface area and volume of the droplets. To operate these processes efficiently, it is critical to accurately describe the physical mechanisms dominating the collision. Nonetheless, a complete description of the forces governing the collision is still missing, particularly when the liquids have a high viscosity. Front tracking techniques represent a promising alternative for studying droplet-droplet interactions as they ensure a sharper representation of the liquid-gas interface. In this work, the Local Front Reconstruction Method (LFRM) is the front tracking technique chosen as it allows merging and break-up. The validation of this method is extended for different Weber numbers, impact parameters, and liquid properties by determining the capabilities of LFRM to reproduce the collision of glycerol solution droplets. The simulation results are validated with dedicated experiments performed at the same Weber and impact parameter conditions. In the majority of the studied collisions, LFRM shows a good correspondence with experiments and literature, which proves the ability of LFRM to capture droplet collisions under the studied conditions. • Binary droplet collisions simulated using the Local Front Reconstruction Method. • Sharp definition of the interface compared to front capturing methods. • Validation with glycerol droplet collision with Weber number up to 100. • Deformations of the interfaces are well captured even at high Weber numbers. • Energy conservation graphs are studied for the high Weber impact. [ABSTRACT FROM AUTHOR]