Effect of high humidity on the initial mechanical properties and failure modes of thin spray-on liners (TSLs).

• Support mechanisms for thin spray-on liners (TSLs) are summarized. • The effect of high humidity on the bond of TSLs to granite is investigated. • Bond failure modes at the TSLs-granite interface were analyzed. • The effect of high humidity on the mechanical properties of TSLs was studied. • The pore structure of TSLs at high humidity was observed. Thin Spray-on Liners (TSLs) are a novel rock support technology used in underground projects, which often encounter harsh environments such as high humidity. The mechanical properties of TSLs are affected by the high humidity environment. This study aims to summarize the support mechanisms of TSLs and evaluate the effects of humidity on their performance. Two cement-based TSLs were prepared. They used vinyl acetate-ethylene copolymer emulsion (VAE emulsion) and polyacrylate emulsion as modifying materials, respectively. Specimens were subjected to four different humidity environments for 7 days. The mechanical properties of the specimens were evaluated through compressive, flexural and pull-out tests. The impermeability test was utilized to test the sealing of TSLs. Microscopic observation was conducted using a Lecia microscope. The study also analyzed the interfacial failure modes observed in the pull-out test. The results indicated that increasing humidity hindered the film formation reaction of TSLs, preventing the formation of a continuous three-dimensional spatial polymer mesh structure. Instead, cohesive large particles were formed, negatively impacting the mechanical properties. Additionally, increasing humidity led to the formation of large pores and crack lines within TSLs, further decreasing their mechanical and sealing properties. The increase in humidity also weakened the dry shrinkage effect of TSLs, resulting in increased bond strength. Therefore, analyzing the initial mechanical properties of TSLs under high humidity conditions is crucial for guiding their application in underground projects. [ABSTRACT FROM AUTHOR]