A novel strategy for preparation of ZrB2–SiC self-transpiration cooling coating by dilution effect of high speed laser cladding.

An ablation resistant coating with self-transpiration cooling effect was prepared on the surface of aluminum alloy by dilution effect of high speed laser cladding. The coatings mainly contain ablation resistant phases ZrB 2 and SiC, and low-melting phases Al and Al 3.21 Si 0.47. The ablation property of coatings was investigated at different heat fluxes (35.39, 70.77, 106.16, 141.54) MW⸱m−2. The mass ablation rate increased gradually, and the morphology of ablation region changed significantly with the increased heat flux. The self-transpiration cooling effect of coatings was studied by phase, morphology, and element distribution of ablation region. The self-transpiration cooling effect weakened the oxidation behavior of ZrB 2 and SiC at heat fluxes of 35.39 and 70.77 MW⸱m−2 and protected the coating from being exhausted when the heat fluxes were 106.16 and 141.54 MW⸱m−2. [ABSTRACT FROM AUTHOR]