Mechanism and kinetics of catalytic decalin alkylation for the synthesis of high-performance fuel.

• Methyl-substituted decalin was synthesized by one-step alkylation reaction. • The synthesized fuel possesses high density and well cryogenic properties. • The pseudo reaction kinetics of alkylation reactions are investigated in detail. • A mechanism of decalin methylation reaction with solvent and catalyst was proposed. Alkyl decalins are promising jet fuel components with high density and well cryogenic properties, but are difficult to obtain. Here we bring up a facile approach to synthesize methyl-substituted decalins including methyl decalin, dimethyl decalin and trimethyl decalin via catalytic alkylation reaction. The reaction conditions are optimized to obtain the high decalin conversion of 83.1 %. Based on a series of experiments, it is indicated that the intermediate complex formed by tetramethylsilane, aluminum chloride and dichloroethane is the key to accelerate the reaction rate, and the reaction mechanism is proposed. Moreover, a pseudo-first-order irreversible reaction dynamics is studied, and the reaction kinetics parameters and reaction rate equati andons are obtained. After vacuum distillation, the fuel product shows high density (0.872 g/cm3) and high volumetric neat heat of combustion (36.9 MJ/L), much higher than those of RP-3 fuel. This work provides a facile method to synthesize high-performance jet fuel. [ABSTRACT FROM AUTHOR]