Spray-deposition of graphene/polymer thin coatings on polyimide sheets for lunar dust adhesion mitigation.

NASA seeks to develop technologies to mitigate dust accumulation from planetary surfaces on robotic and human systems hardware during planned space exploration missions. With a return to the Lunar surface, lunar dust threatens the durability and reusability of components and vehicles due to its fine, jagged morphology and highly abrasive nature. Lunar dust consists of particles less than 60 μm in size that are chemically reactive, electrostatically and sometimes magnetically charged. Unique materials and technologies that reduce or mitigate lunar dust adhesion will be critical to support long duration missions and eventual sustained presence on the lunar surface. The goal of this work was to prepare dust resistant, space durable polymer films to satisfy dust accumulation mitigation needs for future NASA missions. In this regard, several graphene coated polyimide thin films have been developed with surface resistivity properties in the range of 103 Ω/sq to 1011 Ω/sq and evaluated for their dust adhesion performance. Raman spectroscopy was used to characterize and assess the quality of graphene ink coated sheets while surface resistivity measurements were used to assess electrical conductivity. Scratch testing and abrasion resistance measurements were used to evaluate overall abrasion performance. Water contact angle and optical microscopy were used to evaluate changes in surface topography and chemistry. Graphene coated polyimide surfaces with charge dissipative resistivity (106 Ω/sq) demonstrated a minimum in residual particle areal coverage compared to conductive and insulating surfaces. Graphene ink/polymer thin film coated polyimide sheets (15 cm X 15 cm area, 75 μm thickness) are shown in order of decreasing sheet surface resistivities ranging from 103 Ω/sq, 104 Ω/sq, 106 Ω/sq, 108 Ω/sq, 1010 Ω/sq, and 1011 Ω/sq. Uncoated Kapton®, with sheet surface resistivity 1014 Ω/sq, is shown for comparison. [Display omitted] • Graphene ink coated polyimide sheets with surface resistivities in the range of 102 Ω/sq to 1012 Ω/sq have been prepared. • A significant improvement in scratch hardness (∼2 times) was observed for the coated substrates compared to the uncoated. • A minimum in residual particle areal coverage was observed for surfaces that exhibited intermediate surface resistivity values. • Dust resistant polymer films have been demonstrated for graphene coated polyimide sheets. [ABSTRACT FROM AUTHOR]