Experimental investigation of spray cooling heat transfer with microcapsule phase change suspension.

• Experimental study on spray cooling with microencapsulated phase change suspension. • Latent heat of suspension improves spray cooling by up to 33.9 % relative to water. • Excessive suspension concentration results in the deterioration of spray cooling. • Optimal spray rate or height exists when liquid-film exactly covers heat surface. • Optimal inlet temperature is 10 °C lower than melting peak temperature of particle. This paper reveals the spray cooling heat transfer mechanism with the microencapsulated phase change suspension as the working fluid based on an experimental investigation. The heat transfer performances between the spray cooling and jet impinging with suspension are compared. A series of key parameters affecting the heat transfer are analyzed, including suspension concentration, nozzle diameter, spray height, inlet temperature, and spray inclined angle. It concludes that the spray cooling of suspension has a stronger heat transfer capability relative to the jet impinging, but the pressure loss is correspondingly larger. Compared with the water, the spray cooling heat transfer of phase change suspension is superior owing to the latent heat ability of particle core, and the maximum improvement in the current tests is 33.9 %. However, excessive suspension concentration can result in the deterioration of heat transfer because of the larger viscosity. There is an optimal volumetric flow rate and an optimal spray height for the spray cooling, where a suitable spray cone angle is present so that the heating surface may be exactly covered by the liquid-film. The latent heat absorption characteristic of phase change core leads to the existence of an optimal spray inlet temperature, which is about 10 °C lower than the melting peak temperature of the particle core. For the cases of incomplete-coverage, the decrease of the spray inclined angle may enlarge the liquid-film covering area and thence improve the heat transfer. A theoretical analysis indicates that the suspension in current tests has a high complete-melting rate (σ ≥ 93.7 %) when using in the spray cooling. The results may provide the beneficial support for the potential application of spray with phase change suspension for the cooling of electronic devices. [ABSTRACT FROM AUTHOR]