A novel laser-EMAT ultrasonic longitudinal wave resonance method for wall thickness measurement at high temperatures.

• A laser-EMAT ultrasonic longitudinal wave resonance thickness measurement method based on surface constraint mechanism is proposed. • The influence of surface constraint mechanism, irradiation laser source parameters, and EMAT receiving coil dimensions on the accuracy and amplitude of resonance method thickness measurement are analyzed. • Achieve accurate and rapid detection of the thickness thinning of stepped aluminium plates and the thickness of 500 ℃ high-temperature metal thin-walled parts. In this paper we propose a novel ultrasonic longitudinal wave resonance method for measuring the thickness of metal walls using a laser-electromagnetic acoustic transducer (Laser-EMAT). The method is based on the surface constraint mechanism (SCM) of the material and is expected to be capable of accurately detecting local thinning of metal walls in a non-contact manner and at high temperatures. Based on finite element analysis of laser-EMAT ultrasonic resonance measurement of aluminum alloy thickness, we investigated the effects of such key factors as SCM, irradiation parameters of laser source, and the size of EMAT receiving coil on the accuracy of thickness measurement (resonance frequency position) and on the amplitude of the resonance wave. Both numerical simulations and experiments are conducted to demonstrate that the measurement accuracy of the proposed method is not affected by SCM, irradiation laser source parameters, and EMAT receiving coil size, and that accurate detection of stepped aluminum plates with thickness thinning from 3.0 mm to 0.5 mm is achieved. Furthermore, we were able to perform rapid detection of aluminum thin plate thickness at 500 °C temperature with an EMAT lift-off of 5.0 mm and achieved a relative experimental error as small as 3.40 %. The results obtained in this study showed that the proposed method performed well in non-contact measurement of metal thinning in harsh environment of high temperature. [ABSTRACT FROM AUTHOR]