Mineralized black phosphorus @ silica nanofiber multi-scale enhanced hydrogel coating for fire protection of polyurethane foams.

• Intrinsically flame-retardant hydrogel coatings for RPUFs were developed to reduce their flammability. • RPUF composites achieved a 45% reduction in the TSP, a 27 s increase in the TTI and excellent coating adhesion. • Fire-resistant hydrogels were constructed by combining a multiscale reinforcement strategy and a flame-retardant precursor. Hydrogel, as a multifunctional engineering material, has attracted much attention for its flame-retardant applications. However, the low thermal stability of hydrogels results in the formation of a weak protective layer with weak adhesion, which limits their application. Therefore, through careful design, we successfully combined calcium phosphate nanocrosslinked points, silica nanofiber networks, and black phosphorus sheets to construct a multiscale reinforcing body. This reinforcement not only significantly improves the overall strength of the material, but also imparts excellent fire resistance properties. Furthermore, we combined this reinforcement with intrinsic flame-retardant precursors to construct a hydrogel with high fire resistance. This hydrogel coating not only effectively resists flame attacks, but also exhibits excellent mechanical properties, thus addressing the shortcomings of conventional hydrogel coatings in terms of fire resistance and mechanical properties. When used to coat RPUF materials, the hydrogel-coated RPUF composites showed a 23.6% reduction in the peak heat release rate (pHRR), a 45% reduction in total smoke production (TSP), and a 27 s extension in time to ignition (TTI). The hydrogel coating was found to be effective at inhibiting the spread of fire. In addition, the molecularly designed intrinsic flame-retardant hydrogel coating has good adhesion to RPUF and other substrates, which is sufficient for practical applications. The coatings have sustained fire protection and are suitable for a range of flame-retardant applications. This innovative design provides new ideas and methods for developing high-performance flame-retardant hydrogel coatings. [ABSTRACT FROM AUTHOR]