Parameter optimization and disturbance analysis of the film picking device of the chain-type plough layer residual film recovery machine based on DEM-MBD coupling.

• A disturbance simulation model of tooth-flexible body residual film-soil based on DEM-MBD was established. • The flow characteristics of film-soil was studied using DEM-MBD simulation methods. • A film picking test bench was established to verify the reliability of the simulation model. • The cross-sectional shape of soil was used to verify the accuracy of DEM simulation models. • The mechanical properties and tensile performance of the residual film were analyzed. The residual film in the cotton cultivation layer will seriously affect cotton cultivation, and mechanized recycling of residual film is currently the best way to solve this problem. To improve the recovery effect of the chain tooth tillage layer residual film recovery machine, a bionic elastic tooth was designed in this paper. Furthermore, DEM-MBD coupling multibody dynamics was used as the research method to study the bionic elastic tooth-residual film-soil interactive disturbance. A DEM-MBD simulation model for predicting the film lifting effect of a film lifting device has been established. And the DEM-MBD simulation model was used to optimize the design parameters of the film lifting device by studying the film lifting effect of the elastic teeth. The absolute value of the maximum curvature at the tip of the elastic tooth (A), the angle between the midline of the power wheel and the ground plane (B), and the spacing of the elastic teeth (C) were used as the influencing factors. The optimal solution parameters (A = 0.03, B = 54°, C = 83 mm) were obtained. The field test's film picking and disturbance rate was 91.27 %, the error with the simulation results (89.69 %) was 1.8 %, which verified the accuracy of the simulation results and the superiority of the optimized parameters. The recovery rates of residual film under soil compaction conditions of 600 kPa, 800 kPa, and 1000 kPa were 91.25 %, 90.94 %, and 90.89 % (Verified the strong adaptability of the device). This study can provide a theoretical research basis and test methods for the design optimization of touching parts. [ABSTRACT FROM AUTHOR]