Ensemble learning with support vector machines algorithm for surface roughness prediction in longitudinal vibratory ultrasound-assisted grinding.

It is critical to have an accurate prediction of surface roughness (Sa) in order to improve grinding productivity, reduce costs, and minimize the period of time required for trials and testing. Although many prediction methods have been developed, fewer studies have been conducted on the prediction of surface roughness in longitudinal ultrasonic vibration-assisted grinding (LUVAG). In this paper, a surface roughness prediction model algorithm based on ensemble learning of support vector machines (ELSVM) is proposed that can be used for surface roughness prediction of LUVAG alumina ceramics. This paper first details the development of the ELSVM surface roughness prediction model, which consists of four modules: the prepossessing module, the multi-algorithm regression module, the support vector machine algorithm (SVM) module, and the ensemble module. In addition, ELSVM was compared with four other machine learning methods based on experimental results for surface roughness prediction modeling. The error of ELSVM model was reduced by 6.3%, 7.9%, 8.9%, and 7.5%, respectively, compared to the individual prediction models such as I-AISPSO, I-AIS, SPSO, and KBaNN. Comparison results show that the ELSVM model has the lowest average ratio of Mean Absolute Error (MAE) for surface roughness prediction in LUVAG. • The artificial immune particle swarm optimization is improved. • The adaptive particle swarm optimization algorithm and the manual free algorithm are combined in parallel. • A surface roughness prediction model of support vector machine based on ensemble learning algorithm is proposed. • Longitudinal ultrasonic assisted grinding can reduce surface roughness. [ABSTRACT FROM AUTHOR]