Powder coating waste filler in high‐density polyethylene – Variations in morphology, mechanical and thermal performance.

In the present study, electrostatic powder coating waste was recycled and employed to reinforce high‐density polyethylene. The hydrolysis method was preferred to modify the powder coating waste of various systems, and they were mixed with high‐density polyethylene at various weight ratios. The mixtures were prepared in a mechanical mixer and then in an extruder to obtain a homogeneous mixture. This homogeneous structure was pressed into molds with a plastic injection device to obtain standard tensile samples. Mechanical and thermal tests were conducted on the samples. It was determined that the tensile stress of the sample decreased with the increase in filler content. The changes in sample tensile strength were investigated after the samples were aged. Three‐point bending strength of the samples was also investigated and it was observed that they became more resistant to vertical loads as the filler content increased. The Izod impact strength of the samples differed based on the filler type and weight ratio. Furthermore, mass loss in the produced mixtures was determined with thermogravimetric analysis. The matrix and filler bonding mechanisms were observed under an electron microscope. [ABSTRACT FROM AUTHOR]