Deadman Behavior and Slag–Iron–Coke Interaction of Low Carbon and Safety Blast Furnace: A Review.

The elucidation of the deadman's behavior and the interaction between slag–iron–coke within the blast furnace hearth are essential for the realization of low‐carbon and safe production. In this review, the macrostate of the deadman, the interactions between slag–iron–coke, carburizing behaviors, and renewal mechanisms are comprehensively examined. First, the formation and state of the deadman, voidage, and the distribution of coke sizes within the blast furnace hearth are characterized. The average coke particle size ranges from 20 to 30 mm, and the deadman void fraction of 30–50%. Second, the interaction between slag–iron–coke as well as the occurrence state of the mineral layer at the interface within the deadman is elucidated. The ash composition and content of coke are the key factors affecting the slag–iron–coke interaction and interface phase composition. Third, the influence exerted by critical factors such as the physical properties of the carbon source, molten iron, and temperature on the carburizing behavior are analyzed, with the renewal mechanisms of the deadman also being disclosed. Finally, three future focal areas are proposed: characterization and intelligent monitoring of deadman permeability, analysis of slag–iron–coke properties and interface mineral layers control, and in‐depth analysis of deadman renewal and carbon carburization in molten iron. It is anticipated that the studies will enhance the comprehension of deadman behavior and the interactions between slag–iron–coke, thereby fostering the blast furnace's sustainable development. [ABSTRACT FROM AUTHOR]