Particle aerosol generation and potential altering in airflow used for acute/repeated inhalation toxicity testing.

Reproducible aerosol generation in combination with stable aerosol properties are essential prerequisites for compliant performance of acute or repeated inhalation toxicity tests of particulate materials according to OECD TG 403, 436, 412, or 413. A frequent problem of powder aerosol generation is the formation of coarse agglomerates with low shear resistance, which are beyond the tolerable size range but not detected by the prescribed aerodynamic measurement techniques by cascade impactor as the measurement conditions cause a disintegration into smaller fragments. But such agglomerates are observed during the transport to the inhalation chambers. These effects particularly apply to high mass concentrations and low-density powders, i.e., pyrogenic oxides. This study describes the transport influence in the airflow on the change of powder aerosols and on their respirability. A simplified short tube set-up was developed for the aerosol transport pre-tests, which allows the determination of the optimal aerosol formation conditions for the inhalation tests. The particles were measured with low shear using laser diffraction measurement or optical particle counters. The calculation of the aerodynamic particle sizes prescribed in the guidelines requires knowledge of the effective particle density of the porous aerosol particles. A practicable method for determining these is presented and described. In the outlook, first low concentration measurements show that clear agglomeration effects can also occur at particle concentrations around 20 mg/m³. • Short tube setup simulates aerosol transport in real inhalation chamber setup. • Low shear optical particle sizing reveals strong re-agglomeration of aerosols. • Pyrogenic aerosol re-agglomeration reduces respirable fraction concentration. • OECD TGs require smaller MMAD sizes than pyrogenic powders can perform. • OECD powder tests are hardly conformable with CLP as placed on the market. [ABSTRACT FROM AUTHOR]