Approximate stability charts for milling processes using semi-discretization

Abstract: Unwanted relative vibrations between the tool and the workpiece represent significant challenges in high-speed machining. In order to avoid this problem, one needs to specify ranges for system parameters (spindle speed, depth of cut) for which the process is stable, i.e., to obtain a so-called stability chart. Such stability charts usually can only be given by numerical means which is illustrated in the paper for a single degree of freedom model of milling. In this paper, we establish the convergence of the semi-discretization approximation method for a class of delay equations modeling the milling process. Moreover, we show that semi-discretization preserves asymptotic stability of the original equation, thus it can be used to obtain good approximations for the stability charts. [Copyright &y& Elsevier]