Identification of thrust force models for vibratory drilling

Abstract: Among the scientific problems in drilling, determining thrust forces for any drill geometry and any workmaterial remains an issue. This question is especially critical in the context of the self-vibratory drilling (SVD) technology, since thrust force governs the trajectory of cutting lips. In order to predict the dynamical behaviour of the self-vibratory drilling head (SVDH), a numerical simulator has been developed in the laboratory. In order to predict the relevant behaviour of the SVD operations, a good accuracy of the thrust force model is highly necessary. The aim of the paper is to propose an experimental methodology to identify a thrust force model for one pair “drill–workmaterial” depending on the uncut chip thickness. This methodology proposes to divide cutting edges into several parts in order to define the local contribution of this part to the macroscopic thrust force. Local models are identified during the penetration of the drill. From a limited number of experiments with various feeds, it becomes possible to identify all the coefficients of an accurate thrust force model. [Copyright &y& Elsevier]