Reduction Behaviors of Silicon–Ferrite from Calcium and Aluminum in a Hydrogen-Rich Blast Furnace.

Silicon–ferrite from calcium and aluminum (SFCA) is one of the primary binding phases in sinter. To better investigate the reduction process of SFCA under hydrogen-rich conditions in a blast furnace, isothermal reduction experiments were designed using three different hydrogen volume fractions (6%, 10%, and 14%) at temperatures within the blast furnace's lump zone range (1073 K, 1173 K, and 1273 K). The experimental results revealed that the reduction of SFCA proceeds in two stages: in the first stage, SFCA is initially reduced to Fe₃O₄; in the second stage, Fe₃O₄ is further reduced to FeO, with the equilibrium phases being FeO, Ca₂Al₂SiO₇, and Ca₂SiO₄. The fastest reduction rate was observed at 1273 K. When the hydrogen volume fraction was 6% and the temperatures were 1073 K, 1173 K, and 1273 K, the reaction mechanism followed the 3D diffusion model (G-B), with an apparent activation energy of 32.087 kJ· mol − 1 and a pre-exponential factor of 0.1419. In comparison, at hydrogen volume fractions of 10% and 14%, the reaction mechanism shifted to the Shrinking core model (n = 3). The findings of this study can provide guidance for actual production and optimization of blast furnace parameters aimed at achieving low-carbon emissions in the steel-making process. [ABSTRACT FROM AUTHOR]