Study on appearance and mechanical behavior of additively manufacturing of Ti–6Al–4V alloy by using cold metal transfer.

Compared with the gas metal arc welding (GMAW), the cold metal transfer technology can significantly reduce the welding heat input owing to obtain the output current of almost zero in the droplet detaching, which has a greater advantage in additive manufacturing. In this work, the cold metal transfer was employed to study the law of appearance and mechanical behavior of additively manufacturing of Ti–6Al–4V alloy. The results showed that the continuous and uniform weld appearance could be obtained when the current of 120 A–130 A was used. In the top layer, middle layer and bottom layer of thin-walled components, the same microstructure was obtained with the different parameters, which were mainly consisted of the columnar original β grains and acicular martensite α'. The max-hardness was obtained in the bottom zone (BZ) of thin-walled component. With the increase of welding current, the hardness values in BZ were decreased. With the increases of current, the tensile strength was reduced, which caused by the grain growth. [ABSTRACT FROM AUTHOR]